Abstract:
Improved systems for optical inspection are provided. The improved systems use modified camera boxes (10) to provide increased, and more uniform, illumination of the objects being inspected through the use of illuminator windows. The lens arrangement of the improved camera boxes is contained within a self-contained, sealed housing (12) that is separate from the camera to prevent particle contamination of the lens arrangement and provide improved flexibility during installation of the camera boxes on the inspection systems. Illumination light is transmitted along fibres (62), into illuminator (44) and through windows (50), which act as waveguides, and exit as light rays (64). The reflected image, in the form of light rays (66) is captured by mirrors (48) and reflected through windows (50) to prism (36). Prism (36) takes each subimage and directs it to a central focal point, which may occur at a folding mirror (52) or on the camera lens directly.
Abstract:
In the embodiment, the entire cylindrical surface of a cylindrical object such as a cigarette is optically inspected by first inspecting at least 180° of the circumference of a first side of the surface, and then inspecting at least 180° of the circumference of the other side. Each of the inspection stations illuminates more than 180° of the circumference and images the surface from two angularly spaced directions to ensure that at least 180° of the circumference is seen at each station. Any object having a defective image is automatically rejected from the apparatus, and the images and other statistical information regarding the performance of the system are displayed by the system. The images are formed in such a way as to greatly increase the speed at which the inspection system operates so that it an keep up with the very high rates at which objects such as cigarettes are made in modern machinery (e.g., approximately 10,000 cigarettes per minute). The images are analyzed using techniques which make possible the detection of very small defects and also compensate for possible nonuniform illumination of the objects in the circumferential direction. In another embodiment, inspection of completed cigaretes is accomplished by the cigarettes travelling on a rolling drum (1) pas a single stationary rolling block (512) with perferably two cameras (5,14) connected to a vision system. The first camera views the cigarette before the rolling block, the cigarette is then rolled approximately 180° and then the second camera views the previousl hidden portion of the cigarette. Cigarettes are accepted or rejected based on a comparison of the viewed cigarettes to a predetermined set of characteristics.
Abstract:
A method for measuring internal defects of a specimen, comprising the steps of allowing a finely focused laser beam to be incident into a specimen from its surface and observing the scattered light of the said laser beam from inside the said specimen from the surface of the specimen and in a different direction to the optical axis of incidence of the laser beam.
Abstract:
A method of and an apparatus for inspecting an end of an object for a defect which can accurately detect any of defects caused by deformation of the object end in horizontal and vertical directions. Light from an end of an object (3) is received by a pair of image sensors (1, 2) disposed at a predetermined angle, and brightness outputs of picture elements of the image sensors are stored into a memory (15, 16). From the stored signals, a bright line produced by light from an edge of the object end is detected for each image sensor, and a position of the bright line is calculated as a digital amount from a number of picture elements for each image sensor. The digital amounts are added and subtracted between the image sensors, and a defect is judged from results of the addition and subtraction.
Abstract:
The invention has for its purpose to provide a method and an apparatus for inspecting the bent edge of a disc-shaped object, e.g. the annular edge of a metal lid bounding a gutter for sealing compound. In order to realize such an inspection with great reliability according to the invention the resolution is made as great as possible by means of the following steps:
(2) directing a light beam onto the edge zone of the object under an angle of incidents, such that the bent edge gives a shadow in said edge zone; (3) previously determining the shape of the reflection picture also determined by said shadow of said illuminated edge zone in case of an object satisfying a predetermined standard; (4) determining the reflection picture of the edge zone of an object to be inspected; and (5) comparing the results of steps (4) and (3) and generating a rejection signal in case of a detected deviation lying outside a previously chosen tolerance range.
Abstract:
A stroboscope-lamp, via a half-transparant mirror (2), illuminates the gutter (3) of a lid (4), in which filling compound (5) has been applied. On places where this filling mass or compound (5) is absent, the reflection of the light by the bottom of the gutter will be substantially stronger than in case of filling compound (5) being present. A video-camera (6) senses the gutter (5) by means of reflection through the half-transparant mirror (2). If gutter (3) is in accordance with the standard filled with filling compound (5), the video-camera (6) senses a dark annular gutter. Regions with lacking filling compound can be sensed as bright spots in this ring, which can readily be detected by means of existing techniques for processing pictures. The reflection direction of the light is dependent on the angular position of the reflecting surface. Since the reflection of light directly emanating from lamp (1) from the inner side of gutter (3) is directed in a direction outside the angle of view of the camera, there no lacking filling compound will be detected. By illuminating said surface from an other direction by means of a cylindrical mirror (7) the mentioned area, in this case of lacking of filling compound (5), will also reflect light in the direction of camera (6).
Abstract:
The invention provides an apparatus for pre-processing sensor data that represent measurements of a physical parameter of a material under inspection. Sensors are employed to provide a multiplicity of data associated with a corresponding multiplicity of small areas of the material; and a multiplicity of reference data are also generated, each reference datum being associated with a particular sensor datum. From the sensor data and the reference data there are derived a multiplicity of output signals to be delivered to a signal processor, each output signal being dependent on at least two reference data and an associated sensor datum.