Abstract:
A spray system includes a fluid source, a sprayer, a pump cylinder, a plunger, a pump motor, first and second inlet and outlet valves, a plurality of valve seals, a seal lubricant reservoir, and gravity fed seal lubricant lines. The pump cylinder is disposed fluidly between the fluid source and the sprayer. The plunger is situated within the pump cylinder and positioned by a displacement rod. The pump motor is configured to drive the displacement rod so as to reciprocate the plunger within the pump cylinder. The valve seals are disposed about the each of the first and second inlet and outlet valves. The lubricant seal lines carry seal lubricant from the reservoir to each of the valve seals.
Abstract:
The invention relates to a method for the early detection of damage to valves in oscillating displacement pumps comprising at least three cylinders with or without a common pump head, by signal-based evaluation of measured pressure and structure-borne noise signals, digitalisation of the pressure signals, calculation of correlation coefficients by means of covariance analysis using the distribution of the structure-borne noise on each cylinder in the absence of a common pump head, or using fictive oscillation acceleration signals for each cylinder and associating valve damage to a cylinder in the presence of a common pump head, and triggering an alarm if pre-defined threshold values for the correlation coefficients are exceeded or not reached. The invention also relates to oscillating displacement pumps with integrated sensors for use in said method.
Abstract:
A monitoring system for reciprocating pump having a plunger connected to a crankshaft by a crosshead and connecting rod assembly. The monitoring system includes a plurality of wireless temperature sensors which each have a temperature probe connected to a sensor head, a plurality of antennas which each have an antenna head configured to communicate wirelessly with a corresponding one of the sensor heads, and a signal processing unit connected to the plurality of antennas. Each temperature probe is positioned in contact with a corresponding crank pin bearing, wrist pin bearing or crosshead bearing. Each sensor head is mounted to the crosshead, and each antenna head is mounted to the pump at a location in which communication is enabled between the antenna head and its corresponding sensor head when the crosshead reaches a first position during each reciprocation of the crosshead. In operation, each antenna head transmits a radar pulse which is reflected by its corresponding sensor head, the reflected pulse is received by the antenna head and communicated to the signal processing unit, and the signal processing unit determines the temperature of the sensor head from the reflected pulse, which temperature is indicative of the temperature of its corresponding monitored bearing.
Abstract:
A poppet valve assembly including a valve seat defining at least one inlet port configured to receive a working fluid, a valve guard coupled to or integral with the valve seat and defining at least one outlet port configured to discharge the working fluid therefrom, and a valve member disposed in a guide pocket defined in the valve guard. The valve member may include a primary impact surface configured to contact a planar surface of the valve guard facing the valve seat. The valve member may also include a secondary impact surface configured to contact a bottom portion of the valve guard within the guide pocket after a structural failure of the primary impact surface prevents substantially all of the primary contact surface from contacting the planar surface.
Abstract:
A fluid end is formed from a first body attached to a separate second body. Each body includes an external surface. When the bodies are attached, their respective external surfaces are in flush engagement. A plurality of bores are formed in the second body that are alignable with a plurality of corresponding bores formed in the first body. The fluid end may be used with seals disposed within recesses within each bore to seal against corresponding sealing surfaces. Further, retaining closures may be bolted to the fluid end bodies, such that the closures have a threadless connection to the fluid end bodies. Various combinations of such components may be utilized.
Abstract:
A spray system includes a fluid source, a sprayer, a pump cylinder, a plunger, a pump motor, first and second inlet and outlet valves, a plurality of valve seals, a seal lubricant reservoir, and gravity fed seal lubricant lines. The pump cylinder is disposed fluidly between the fluid source and the sprayer. The plunger is situated within the pump cylinder and positioned by a displacement rod. The pump motor is configured to drive the displacement rod so as to reciprocate the plunger within the pump cylinder. The valve seals are disposed about the each of the first and second inlet and outlet valves. The lubricant seal lines carry seal lubricant from the reservoir to each of the valve seals.
Abstract:
A positive displacement pump is provided that includes a pump housing having a pump chamber; a plunger mounted in the pump housing for reciprocating motion in the pump chamber; a suction valve positioned to allow a fluid to enter the pump chamber upon movement of the plunger in a first direction; a discharge valve positioned to discharge the fluid from the pump chamber upon movement of the plunger in a second direction; and at least one sensor enclosed by the pump housing for measuring at least one pump condition parameter.
Abstract:
A monitoring system may include a position sensor, a strain gauge, and a computing device for determining the condition of a valve in a chamber of a pump using strain measurements. The strain gauge may determine strain in the chamber. The position sensor may determine the position of a crankshaft coupled to a plunger in the chamber. The computing device may receive signals generated by the strain gauge and the position sensor related to the strain in the chamber and the position of the crankshaft, respectively, and may process the signals to determine delays in the actuation of the valves.