Abstract:
PURPOSE: To provide a milling cutter which can be tightened/fixed on/to a cutter main body by inserting a shoe carrying each pair of cutting inserts into each recessed portion of the cutter main body providing narrow gaps on an outer periphery of the cutter main body as much as possible. CONSTITUTION: An insert 11 is fixed to each shoe 12 with a screw, the shoe 12 abuts a pin 15 built in this shoe 12 on one side surface of each recessed portion of a cutter main body 10 in a projecting state from the shoe 12 by the pin 15 and a tightening screw 16 and thereby the shoe 12 is pressed on the other side surface of the recessed portion. As a result, the insert 11 can be disposed on an outer peripheral surface of the cutter main body with high density.
Abstract:
PURPOSE: To reduce the friction between chips and an insert and thus prolong the lift of its cutting edges by extending a number of depressions to form an angle of 5 to 45 degrees with a line perpendicular to the cutting edges. CONSTITUTION: On use of a cutting insert 10, the chips that are released from a workpiece slide along a chip upsetting face 17. During this, a group of depressions 21 upset the chips and form runners in the transition part made by the chip upsetting face 17 and a chip forming face 19. This type of deforming action raises the chip temperature to reduce the friction between the chips and the insert 10. The curved form of the chip forming face 19 also suppresses the contact of the chips and the insert 10 to lower the heat conduction from the chips to the insert 10. Further suppression of the contact of the chips and the insert 10 needs the angle α in the range of 5 to 45 degrees these depressions 21 form with a line perpendicular to cutting edges 18 of the insert 10.
Abstract:
PURPOSE: To attain operations of roughing and finishing, finishing and polishing, or roughing, finishing and polishing simultaneously with turning conducted in the lengthwise direction by disposing an additional cutting edge behind a main cutting edge when viewed from the feed direction of an insert. CONSTITUTION: This insert involves at least one cutting corner having a main cutting edge 13 and a secondary cutting edge 14, and is provided with the linear portion of the main cutting edge 13 formed at a set angle (α), such as 90 degrees, a relief angle (δ) variable over a wide range, and a nose radius R ranging from 0.2 to 3.2 mm. The cutting depth h2 of the secondary cutting edge 14 is less than 0.5 mm, and its setting angle (β) is a specific angle, such as 3 degrees. The relief angle (ε) is set at less than 2 degrees, and a distance between both points 16 and 17 on a straight line 15 coming into contact with the cutting corner at a point 16 and passing through an endpoint 17 on the secondary cutting edge 14 placed at a distance from the main cutting edge 13 is set at 0.5 to 2 mm. The production of a chip 18 is attained with the main cutting edge 13 by means of lengthwise turning, a very thin chip 19 is produced with the secondary cutting edge 14, thus it is possible to improve surface finishing positively.
Abstract:
PROBLEM TO BE SOLVED: To provide a coated cutting tool insert used in metal machining, and to provide a texture-cured α-AlOlayer.SOLUTION: The alumina layer is characterized in improved toughness and adheres to a substrate covering its all functional part. A coated film is constituted of one or more heat resistance layers including at least one layer to be texture-cured α-AlOformed of columnar particles having a length/width ratio of 2 to 12 and having a 2 to 20 μm thickness. The α-AlOhas a strong (0006) diffraction peak. Improved wear resistance and toughness are obtained when a texture coefficient (TC) in a (0006) reflection is larger than 1.33 ln h+2 (h denotes the thickness of the α-AlOlayer) and when the surface of the α-AlOlayer is subjected to wet blast until an Ra value lower than 1 μm. An alumina layer having a strong (0001) texture is applied to a bonding phase enrichment cemented carbide substrate. This combination contributes to an increase of wear resistance and toughness.
Abstract translation:要解决的问题:提供用于金属加工的涂层切削工具刀片,并提供纹理固化的α-Al 2 SB> O 3 SB>层。 解决方案:氧化铝层的特征在于改善韧性并粘附到覆盖其所有功能部件的基材上。 涂膜由一层或多层耐热层构成,包括至少一层待织构固化的α-Al 2 SB> SB>由长度/宽度比为2至12并具有2至20μm厚度的柱状颗粒形成。 具有强(0006)衍射峰的α-Al 2 SB> O 3 SB>。 (0006)反射中的纹理系数(TC)大于1.33 ln h + 2时(h表示α-Al 2 SB)的厚度,可以获得改进的耐磨性和韧性 > O 3 SB>层),并且当α-A1 2 SB> O 3 < / SB>层进行湿鼓风直到Ra值低于1μm。 将具有强(0001)结构的氧化铝层施加到粘结相富集硬质合金基底。 这种组合有助于增加耐磨性和韧性。 版权所有(C)2013,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To provide a cutting tool for metal machining and a holder that are suitable for using in the latest NC lathe (the numerically controlled lathe), to provide a cutting tool that is a substitute for a plurality of conventional tools, and to provide a stable holder. SOLUTION: A cutting tool 10 includes a holder 11 and at least two milling inserts 12A-12D. The holder 11 has a plurality of insert pockets 17 in order to receive the milling inserts 12A-12D. The milling inserts are mounted to the holder 11 so that the outermost peripheral part of a cutting insert with respect to the central axis-line (CL) of the holder is located almost on a circle (C). The circle (C) constitutes the diameter of the cutting tool 10. The cutting tool 10 further includes at least one lathe-turning insert 13-16, provided in order to execute other machining, other than the milling inserts. The lathe-turning insert is provided on the radial inside of the circle (C). COPYRIGHT: (C)2011,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To provide a coated hard metal insert useful for general turning of super-alloys. SOLUTION: The insert is characterized by having a composition of a hard metal comprising WC, 5.0-7.0 wt.% Co and 0.22-0.43 wt.% Cr, and having a coercive force (HC) of 19-28 kA/m. The coating comprises a single layer of (Ti x Al 1-x )N, where x is 0.25-0.50, and has a crystalline structure of an NaCl type, a total thickness of 3.0-5.0 μm, an orientation (200) and a residual compressive distortion of 2.5×10 -3 to 5.0×10 -3 . The outermost layer of TiN may be further deposited. COPYRIGHT: (C)2009,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To provide a cutting tip, which is a coated cutting tool (coating tip) for turning of steel at high cutting speeds, having excellent deformation resistance, high wear resistance, and toughness. SOLUTION: The coated cutting tool comprises a cemented carbide body coated with α-Al 2 O 3 of (006) orientation. The cemented carbide body contains metal forming 4.5-6.5 wt.% of Co and 3-10 wt.% of cubic carbide. A value S is 0.77-0.92 and coercive force is 10-20 kA/m. Thickness of α-Al 2 O 3 layer is within a range of 7-12 μm, and the layer is composed of columnar crystal grains having a ratio of length/width within a range of 2-12 and formed on an MTCVD Ti(C, N) layer having thickness of 4-12 μm by evaporation. An Alumina layer is oriented (006). In the tool with black and shining appearance, the alumina layer becomes the uppermost layer and Ra is made to be less than 1 μm by wet blasting. COPYRIGHT: (C)2009,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To provide a covered cutting tool insert and a texture hardened α-Al 2 O 3 layer to be used in metal machining. SOLUTION: This alumina layer featured in the improved toughness is bonded to a substrate for covering the whole functional portions. A coat is provided with one or more types of heatproof layers including at least one layer which is the texture hardened α-Al 2 O 3 having a thickness between 2 μm and 20 μm composed of columnar grains having a length/breadth ratio between 2 and 12. The α-Al 2 O 3 shows a strong (0006) diffraction peak. The improved wear resistance and toughness are obtained when the texture coefficient (TC) on a (0006) reflection is greater than 1.331nh+2, where h is the thickness of the α-Al 2 O 3 layer, and the surface of the α-Al 2 O 3 layer is wet-blasted up to an Ra value of 1 μm or less. The alumina layer with a strong (0001) texture is applied to on a blender phase enrichment hard metal substrate. The combination contributes to enhancement of wear resistance and toughness. COPYRIGHT: (C)2009,JPO&INPIT
Abstract translation:要解决的问题:提供用于金属加工中的覆盖切削刀具刀片和纹理硬化的α-Al 2 SB> O 3 SB>层。 解决方案:将具有改善的韧性的氧化铝层粘合到用于覆盖整个功能部分的基板上。 涂层设置有一种或多种类型的耐热层,其包括至少一层,其是具有2μm至20μm的厚度的织构硬化的α-Al 2 O 3 / SB 3 μm的长度/宽度比在2和12之间的柱状晶粒构成.α-Al 2 SB 3具有强的(0006)衍射峰。 当(0006)反射的纹理系数(TC)大于1.331nh + 2时,获得了改进的耐磨性和韧性,其中h是α-Al 2 SB> O 3 SB>层,并且将α-Al 2 SB 3 O 3 / SB 3层的表面进行湿式喷砂至Ra值为1μm以下。 将具有强(0001)结构的氧化铝层施加到混合器相富集硬质金属基底上。 该组合有助于提高耐磨性和韧性。 版权所有(C)2009,JPO&INPIT