Abstract:
The powder coating of the present invention was used for a method for forming coatings comprising the steps of making the powder coating adhere to an adhesive layer previously formed on the surface of a material to be coated, and then heating it, thereby forming a coating, comprising a resin particle containing a thermosetting resin, and a particle containing a curing agent.
Abstract:
The present invention relates to a packing method in which a material (p) is fed into a space comprising an opening (4c) for feeding the material and a space (4d) to be packed with said material, and said space is subjected to air tapping, that is, switching of air-pressure from a low air-pressure state to a high air-pressure state alternately, thereby packing the material into the space (4d) at a high packing-density. The use of air tapping for packing a material into a space makes the packing-density of the material uniform.
Abstract:
The present invention relates to a packing method in which a material (p) is fed into a space comprising an opening (4c) for feeding the material and a space (4d) to be packed with said material, and said space is subjected to air tapping, that is, switching of air-pressure from a low air-pressure state to a high air-pressure state alternately, thereby packing the material into the space (4d) at a high packing-density. The use of air tapping for packing a material into a space makes the packing-density of the material uniform.
Abstract:
The present invention relates to a method and an apparatus for producing a powder compact in which a recess (3) formed by die (d) and a lower punch (p1) inserted into said die is loaded with rubber mold (m) provided with a cavity (m') shaped according to the desired configuration of the compact, and subsequently, a powder is packed in the cavity of the rubber mold, and an upper punch (p2) is placed on die (d) to press the rubber mold with powder in the space formed by the die, the lower punch and the upper punch, thereby producing a powder compact. Because of the construction in which the upper punch is not inserted into the die but contacted at its bottom with the top of the die thereby carrying out the die pressing, the positioning of the indexed table does not have to be so accurate as in the prior art. The time for positioning is therefore shortened and the productivity is enhanced.
Abstract:
In the die-pressing method of the magnet powder and fine powder, the powder is filled at a high density in a rubber mold (10), is occasionally preliminarily magnetized (4a) in the rubber mold and is then compacted under magnetic field or without magnetic field. Cracking of the magnet green compact is prevented. A sintered compact having density of 90% or more can be produced using the fine powder.
Abstract:
In the die-pressing method of the magnet powder and fine powder, the powder is filled at a high density in a rubber mold (10), is occasionally preliminarily magnetized (4a) in the rubber mold and is then compacted under magnetic field or without magnetic field. Cracking of the magnet green compact is prevented. A sintered compact having density of 90% or more can be produced using the fine powder.
Abstract:
The present invention addresses the problem of providing a method for producing an RFeB system magnet with high coercivity by preventing a coating material from peeling off the surface of a base material during a grain boundary diffusion treatment. Provided is a method for producing an R L 2 Fe 14 B system magnet which is a sintered magnet or a hot-deformed magnet containing, as the main rare-earth element, a light rare-earth element R L which is at least one of the two elements ofNd and Pr, the method including the steps of: applying, to a surface of a base material M of the R L 2 Fe 14 B system magnet, a coating material 10 prepared by mixing a silicone grease 11 and an R H -containing powder 14 containing a heavy rare-earth element R H composed of at least one element selected from the group of Dy, Tb and Ho; and heating the base material M together with the coating material. The silicone having a siloxane bond prevents the coating material 10 from peeling off the surface of the base material M during the heating process. The improved adhesion of the coating material 10 to the base material M facilitates transfer of R H into the grain boundaries of the base material M, whereby the coercivity is increased.
Abstract:
The present invention addresses the problem of providing a sintered magnet production system using a press-less method capable of minimizing the distortion of a sintered magnet. It is a system including: a filling device 11 for filling a cavity 211 of a container 21 with alloy powder of a material for a sintered magnet; an orienting section 13 for orienting the alloy powder held in the cavity 211 by applying a magnetic field without applying a mechanical pressure to the alloy powder; and a sintering section 15 for sintering the alloy powder oriented by the orienting section 13, by heating the alloy powder without applying a mechanical pressure to the alloy powder. The orienting section includes: an air-core coil 131; and two ferromagnetic members 132 made of a ferromagnetic material to be arranged within the air-core coil 131 at respective open ends of the air-core coil 131 with a space for containing the container 21 in between. The ferromagnetic members 132 adjust the magnetic field within the air-core coil 131 toward a direction parallel to the axis of the air-core coil 131, whereby the distortion of a sintered magnet is minimized.
Abstract:
Provided is a NdFeB system sintered magnet which is produced by the grain boundary diffusion method and yet has a high coercive force and squareness ratio with only a small decrease in the maximum energy product. A NdFeB system sintered magnet according to the present invention is a NdFeB system sintered magnet having a base material produced by orienting powder of a NdFeB system alloy and sintering the powder, with Dy and/or Tb (the "Dy and/or Tb" is hereinafter called R H ) attached to and diffused from a surface of the base material through the grain boundary inside the base material by a grain boundary diffusion treatment, wherein the difference C s -C d3 between the R H content C s (wt%) in the grain boundary reaching the surface to which R H is attached and the R H content C d3 (wt%) in the grain boundary at a depth of 3 mm from the aforementioned attachment surface is equal to or smaller than 20 wt%.