Abstract:
A coated article includes a substrate, and a coating disposed on a surface of the substrate. The coating comprises a transition metal dichalcogenide (TMD). A method of forming a coating includes dispersing a transition metal dichalcogenide (TMD) and optionally tungsten carbide in a solvent to form a mixture, spraying the mixture on a surface of a substrate, evaporating the solvent, and forming a coating on the substrate comprising the TMD.
Abstract:
A sliding spline shaft device of the present invention includes a male spline and a female spline that is fitted to the male spline in an axially slidable manner, and at least one of the splines has a surface processed layer. The surface processed layer includes an undercoat layer, an intermediate layer containing phosphate, and a topcoat layer containing solid lubricant, in this order. The undercoat layer contains iron nitride and/or iron carbide. Thus, the surface of a base material has high hardness. As a result, microscopic deformation of the sliding surface is reduced, and increase in a real contact area is suppressed, whereby stick-slip is prevented.
Abstract:
Compositions for treating a substrate to provide increased lubricity to portions of the substrate surface that come into contact with the surface of a mating component are provided. The treated substrates provide improved lubricity, while maintaining adhesion between the surface of the substrate and an overlying polymer coating and imparting corrosion resistance to the substrate surface. The compositions include a silanol coupling agent in combination with lubricating particles, and an acid, which are dissolved or dispersed in a mixture of organic solvent and water.
Abstract:
A composition includes molybdenum disulfide, epoxy binder, and 0.01 to 3 wt % lead. The composition is useful, for example, as dry film lubricant.
Abstract:
Some variations provide a low-adhesion coating comprising a continuous matrix containing a first component, a plurality of inclusions containing a second component, and a solid-state lubricant distributed within the coating, wherein one of the first component or the second component is a low-surface-energy polymer, and the other of the first component or the second component is a hygroscopic material. The solid-state lubricant may be selected from graphite, graphene, molybdenum disulfide, tungsten disulfide, hexagonal boron nitride, or poly(tetrafluoroethylene) or other fluoropolymers. The solid-state lubricant particles may be coated with a metal selected from cadmium, lead, tin, zinc, copper, nickel, or alloys containing one or more of these metals. The solid-state lubricant is typically characterized by an average particle size from about 0.1 μm to about 500 μm. The solid-state lubricant is preferably distributed throughout the coating.
Abstract:
A resin composition used for a sliding member to improve seizing resistance. The sliding resin composition includes: a resin binder; a solid lubricant; and aggregates of particles. A coupling force between the particles in the aggregates is smaller than a threshold stress of the resin binder so that the aggregates exposed at a surface of the resin binder are partially detached with a force smaller than the threshold stress of the resin binder. The aggregates of the particles harder than the resin binder are used as a protecting and reinforcing agent, and the amount of the particles contained in the sliding resin composition is 1 vol. % or more but 20 vol. % or less of the entire sliding resin composition. The particles harder than the resin binder have an average particle diameter of between 10 nm and 100 nm that is smaller than that of the solid lubricant.
Abstract:
A composition includes molybdenum disulfide, epoxy binder, and 0.01 to 3 wt % lead. The composition is useful, for example, as dry film lubricant.
Abstract:
During the break-in period of track assembly components, galling can occur between the components during use. The components include a pin that is received within a bushing and alternatively a sleeve bearing between the pin and the bushing depending on the load. A method to prevent or reduce galling includes applying a coating of zinc phosphate and a low-friction layer on top of the zinc phosphate. The low-friction coating can be made of WS2 (Tungsten Disulphide), BN (Boron Nitride), MoS2 (Molybdenum disulfide) or PTFE (Polytetrafluoroethylene) and deposited during a mechanical treatment.
Abstract:
Aluminum alloy-made piston 1 is provided having, on external circumferential surfaces of both skirt portions 8, 9 of base member 1a, a multilayer solid lubricant coating film including inner coating film 21 and outer coating film 22. Both of the inner and outer coating films contain at least one of polyimide-imide resins, polyimide resins and epoxy resins as a binder resin. The inner coating film is formed of a material containing graphite etc. as a solid lubricant, and applied to the external surfaces of the skirt portions and then irradiated with laser beams by a laser heating apparatus at a temperature rise rate of 11.3-23.9° C./sec. for 10 seconds to be dried. Then, the outer coating film is applied to the top surface thereof, followed by baking treatment. With this, the multilayer solid lubricant coating film is formed in a possibly short total treatment time in a coating film-forming step.
Abstract:
The present invention relates to a ceramic complex coating material having heat resistance, abrasion resistance, and low friction characteristics and applied on a surface of a rotating shaft to increase resistance of a mechanical element such as a rotating shaft of a turbine or the like in sliding-contact operation at a high speed without oil feeding under high temperature conditions of 400 to 900° C. to friction, heat, and abrasion resulted from contact with a bearing.The ceramic complex lubricant composition according to an embodiment of the present invention may show an excellent lubrication performance, have a high heat resistance to allow for a continuous use at a temperature of 400° C. or more, and exhibit an excellent abrasion resistance. The composition according to the embodiment of the present invention may be used as a coating lubricant for a surface of many types of sliding members in a turbine shaft for power generation, a skirt member of an automobile engine cylinder, a steel hot rolling plant, wire rod rolling or the like which are driven in a high temperature environment.