Abstract:
A seamless printing sleeve comprising a hollow cylindrical base and a seamless imageable surface as its outermost layer is described. The imageable surface acts as an integral flexographic printing surface. Preferably the printing sleeve comprises an intermediate photopolymer or resilient polymer layer between the outer surface of the base and the imageable surface. Also, preferably the base is uniformly transparent or translucent to actinic radiation.
Abstract:
A method of flood exposing a photocurable printing blank to actinic radiation from a UV LED light source, wherein a high intensity UV LED light source is modulated to a lower intensity. The method includes the steps of: (a) positioning the photocurable printing blank in an exposure unit, wherein the exposure unit comprises one or more high intensity UV LED light sources; (b) modulating intensity of the one or more high intensity UV LED light sources to a lower intensity; and (c) flood exposing the photocurable printing blank through the photographic negative or the digitally imaged mask layer to actinic radiation from the one or more modulated UV LED light sources.
Abstract:
A method of selectively exposing a liquid photopolymer printing blank to actinic radiation to create a relief image printing plate. The method includes the steps of: (1) positioning a programmable screen between the top glass and an upper source of actinic radiation, wherein the programmable screen is programmed with an image file of a desired image; (2) exposing the layer of liquid photopolymer to actinic radiation from the upper source of actinic radiation through the programmable screen for a period of time to crosslink and cure at least a portion of the liquid photopolymer adjacent to the backing sheet and create a floor layer therein; and (3) imagewise exposing the layer of liquid photopolymer to actinic radiation from a lower source of actinic radiation through a negative of the relief image to crosslink and cure selective portions of the liquid photopolymer on the floor layer and create the relief image therein. A liquid platemaking exposure system is also described.
Abstract:
A earner sheet for providing support to a photocurable printing blank as the photocurable printing blank is conveyed through a plurality of laminating rollers that laminate an oxygen banier layer to a top surface of the photocurable printing blank. The carrier sheet includes a heat resistant dimensionally-stable backing layer; and a resilient layer mounted on the heat resistant dimensionally-stable backing layer.
Abstract:
Photosensitive printing blank comprises a backing layer, at least one photocurable layer disposed on the backing layer, and a laser ablatable mask layer disposed on the at least one photocurable layer, wherein the laser ablatable mask layer is laser ablated to create an in situ negative in the laser ablatable mask layer, The exposing apparatus comprises: (a) a laminating apparatus for laminating an oxygen barrier layer to a top of the laser ablated mask layer; (b) a conveyor for conveying the photosensitive printing blank through the exposing apparatus; (c) a first exposing device for exposing the at least one photocurable layer to actinic radiation from the first exposing device through the laser ablated mask layer to selectively crosslink and cure portions of the at least one photocurable layer not covered by the mask layer, and (d) a second exposing device for exposing the at least one photocurable layer to actinic radiation.
Abstract:
A method of controlling the shape of a plurality of relief dots created in a photosensitive printing blank during a digital platemaking process is provided. The photosensitive printing blank comprises a laser ablatable mask layer disposed on at least one photocurable layer. The method comprises the steps of: a) laser ablating the laser ablatable mask layer to create an in situ negative in the laser ablatable mask layer; b) applying a barrier membrane to the photosensitive printing blank; c) exposing the at least one photocurable layer to actinic radiation through the in situ negative; and d) developing the imaged and exposed photosensitive printing blank to reveal the relief image therein, said relief image comprising the plurality of relief dots. The presence of the barrier membrane produces printing dots having planarity of a top surface, a desired shoulder angle, or a desired edge sharpness.
Abstract:
The use of biodegradable polymer films in the manufacture of photosensitive relief image printing plates is described, including printing plates produced from liquid photopolymer resins and from sheet polymers as well as direct write/laser engravable printing plates. The biodegradable polymer films can be used as substrate layers, oxygen barrier layers, and coverfilms and, once the printing plates have been used and disposed of, the biodegradable polymer films are capable of decomposing in the environment
Abstract:
A method of making a relief image printing element from a photosensitive printing blank is provided. A photosensitive printing blank with a laser ablatable layer disposed on at least one photocurable layer is ablated with a laser to create an in situ mask. The printing blank is then exposed to at least one source of actinic radiation through the in situ mask to selectively cross link and cure portions of the photocurable layer. Diffusion of air into the at least one photocurable layer is limited during the exposing step and preferably at least one of the type, power and incident angle of illumination of the at least one source of actinic radiation is altered during the exposure step. The resulting relief image comprises a plurality of dots and a dot shape of the plurality of dots that provide optimal print performance on various substrates, including corrugated board.
Abstract:
A method for developing an imaged and exposed photopolymer printing element is disclosed where the printing element is heated to a temperature sufficient to selectively melt or soften the non-cured portions of the photopolymer such that the softened or melted non- cured photopolymer is removable from the printing element by contacting the heated printing element with a blotter. The image of the removed non-cured photopolymer is obscured by using a darkly colored blotter thereby increasing the security of the printing operation.
Abstract:
The invention relates to a method of producing a relief image arrangement, usable especially in the fields of flexography, embossing and heliogravure, and comprising a base layer and a layer of photosensitive material fixed on the base layer. The method is of the type according to which an image is produced on the photosensitive layer by causing selective curing by irradiating the zones that are to be in relief with light of a predetermined wavelength. The method is characterized in that the image is produced in the form of a set of points to which a substantially pyramidal shape is given, widening out in the direction of the base layer (5). The invention is usable for producing relief images, in the field of flexography.