Abstract:
Methods of forming anodic oxide coatings on certain high strength aluminum alloys are described. Methods involve preventing or reducing the formation of interface-weakening species, such as zinc-sulfur compounds, at an interface between an anodic oxide coating and underlying aluminum alloy substrate during anodizing. In some embodiments, a micro-alloying element is added in very small amounts to an aluminum alloy substrate to prevent enrichment of zinc at the anodic oxide and substrate interface, thereby reducing or preventing formation of the zinc-sulfur interface-weakening species. In some embodiments, a sulfur-scavenging species is added to an aluminum alloy substrate to prevent sulfur from a sulfuric acid anodizing bath from binding with zinc and forming the zinc-sulfur interface-weakening species at the anodic oxide and substrate interface. In some embodiments, a micro-alloying element and a sulfur-scavenging species are added to an aluminum alloy substrate. Resultant anodic oxide coatings have minimal or no discoloration.
Abstract:
Anodic oxide coatings and methods for forming anodic oxide coatings on metal alloy substrates are disclosed. Methods involve post-anodizing processes that improve the appearance of the anodic oxide coating or increase the strength of the underlying metal alloy substrates. In some embodiments, a diffusion promoting process is used to promote diffusion of one or more types of alloying elements enriched at an interface between the anodic oxide coating and the metal alloy substrate away from the interface. The diffusion promoting process can increase an adhesion strength of the anodic oxide film to the metal alloy substrate and reduce an amount of discoloration due to the enriched alloying elements. In some embodiments, a post-anodizing age hardening process is used to increase the strength of the metal alloy substrate and to improve cosmetics of the anodic oxide coatings.