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    METHODS OF FORMING POLYCRYSTALLINE DIAMOND COMPACTS AND RESULTING POLYCRYSTALLINE DIAMOND COMPACTS AND CUTTING ELEMENTS
    44.
    发明申请
    METHODS OF FORMING POLYCRYSTALLINE DIAMOND COMPACTS AND RESULTING POLYCRYSTALLINE DIAMOND COMPACTS AND CUTTING ELEMENTS 审中-公开
    形成多晶金刚石复合材料和结晶多晶金刚石复合材料和切割元素的方法

    公开(公告)号：WO2013043556A3

    公开(公告)日：2013-05-16

    申请号：PCT/US2012055842

    申请日：2012-09-18

    Applicant: BAKER HUGHES INC ,  DIGIOVANNI ANTHONY A ,  SCOTT DANNY E

    Inventor： DIGIOVANNI ANTHONY A ,  SCOTT DANNY E

    IPC: E21B10/46 ,  B01J3/06 ,  B24D3/10 ,  B24D18/00

    CPC classification number: B24D18/0009 ,  B01J3/062 ,  B01J3/067 ,  B01J2203/062 ,  B01J2203/0655 ,  B01J2203/0685 ,  B24D3/14 ,  B24D99/005 ,  E21B10/55 ,  E21B10/567

    Abstract: Methods for forming cutting elements comprising polycrystalline materials, methods for forming polycrystalline compacts for cutting elements of a drilling tool, method for forming polycrystalline diamond compacts, and resulting polycrystalline compacts and cutting elements are disclosed. Grains of a hard material are introduced to a press and subjected to a high pressure, high temperature (HPHT) process to sinter the grains. The system conditions (i.e., temperature and pressure) are then adjusted past a phase or state change point, after which, at least one of the system conditions is held during an anneal stage before the system conditions are adjusted to final levels. The resulting compacts and cutting elements may therefore include inter-granularly bonded hard material grains with a more stable microstructure (e.g., less stressed microstructure) than a polycrystalline compact and cutting element formed without an anneal stage during the HPHT process.

    Abstract translation: 公开了用于形成包括多晶材料的切割元件的方法，用于形成用于钻削工具的切割元件的多晶压块的方法，用于形成多晶金刚石压块的方法，以及所得到的多晶压块和切割元件。 将硬质材料的颗粒引入压机中并进行高压，高温（HPHT）工艺以烧结晶粒。 然后将系统条件（即，温度和压力）调整到相位或状态变化点之后，在将系统条件调整到最终水平之前，在退火阶段期间保持至少一个系统条件。 因此，所得到的压块和切割元件可以包括具有比在HPHT处理期间没有退火阶段形成的多晶压块和切割元件更稳定的微结构（例如，较不受应力的微结构）的颗粒间结合的硬质材料颗粒。

    METHODS OF FORMING POLYCRYSTALLINE TABLES AND POLYCRYSTALLINE ELEMENTS AND RELATED STRUCTURES
    45.
    发明申请
    METHODS OF FORMING POLYCRYSTALLINE TABLES AND POLYCRYSTALLINE ELEMENTS AND RELATED STRUCTURES 审中-公开
    形成多晶体表和多晶元素及相关结构的方法

    公开(公告)号：WO2012121946A2

    公开(公告)日：2012-09-13

    申请号：PCT/US2012027075

    申请日：2012-02-29

    Applicant: BAKER HUGHES INC ,  SCOTT DANNY E

    Inventor： SCOTT DANNY E

    IPC: E21B3/04 ,  E21B10/573

    CPC classification number: B22F7/062 ,  B22F3/1021 ,  B22F3/24 ,  B22F7/008 ,  B22F7/08 ,  B22F2005/001 ,  B22F2998/10 ,  B24D18/0009 ,  B24D99/005 ,  B28B3/025 ,  C22C26/00 ,  E21B10/55 ,  E21B10/567 ,  Y10T428/24996 ,  Y10T428/249981

    Abstract: Methods of forming a polycrystalline element comprise disposing a first plurality of particles comprising a superabrasive material, a second plurality of particles comprising the superabrasive material, and a catalyst material in a mold. The first and second pluralities of particles are sintered to form a polycrystalline table comprising a first region having a first permeability and a second region having a second, greater permeability. Catalyst material is at least substantially removed from the polycrystalline table. The polycrystalline table is attached to an end of a substrate, the at least a second region being interposed between the first region and the substrate. Polycrystalline elements comprise a substrate. A polycrystalline table comprising a superabrasive material and having a first region exhibiting a first permeability and at least a second region exhibiting a second, greater permeability is attached to an end of the substrate.

    Abstract translation: 形成多晶元件的方法包括将包含超级磨料材料的第一多个颗粒，包含超硬磨料的第二多个颗粒和在模具中的催化剂材料设置。 第一和第二多个颗粒被烧结以形成多晶台，该多晶台包括具有第一渗透率的第一区域和具有第二较大渗透率的第二区域。 催化剂材料至少基本上从多晶表中除去。 多晶台附着到基板的一端，该至少一个第二区域介于第一区域和基板之间。 多晶元素包括基底。 包括超研磨材料并且具有呈现出第一渗透性的第一区域和表现出第二较大渗透性的至少第二区域的多晶台体附接到基底的端部。

    CUTTING ELEMENTS, EARTH-BORING TOOLS INCORPORATING SUCH CUTTING ELEMENTS, AND METHODS OF FORMING SUCH CUTTING ELEMENTS
    46.
    发明申请
    CUTTING ELEMENTS, EARTH-BORING TOOLS INCORPORATING SUCH CUTTING ELEMENTS, AND METHODS OF FORMING SUCH CUTTING ELEMENTS 审中-公开
    包含这些切割元件的切割元件，接地工具以及形成这种切割元件的方法

    公开(公告)号：WO2012044568A3

    公开(公告)日：2012-07-05

    申请号：PCT/US2011053219

    申请日：2011-09-26

    Applicant: BAKER HUGHES INC ,  LYONS NICHOLAS J ,  SCOTT DANNY E

    Inventor： LYONS NICHOLAS J ,  SCOTT DANNY E

    IPC: E21B10/54 ,  B24D3/00 ,  E21B10/56 ,  E21B10/62

    CPC classification number: E21B10/5735 ,  B22F3/14 ,  B22F7/06 ,  B22F2005/001 ,  B24D99/005 ,  C22C26/00 ,  C22C29/08

    Abstract: Cutting elements include a substrate, a thermally stable polycrystalline table comprising a superhard material secured to the substrate, and a layer of metal interposed between, and attaching the substrate and the thermally stable polycrystalline table. Methods of forming a cutting element include providing a thermally stable polycrystalline table in a mold, providing a layer of metal on the thermally stable polycrystalline table, distributing a mixture of particles comprising a plurality of hard particles and a plurality of particles comprising a matrix material on the layer of metal, and heating the mold while applying pressure to the mixture of particles to cause the mixture of particles to coalesce and form a substrate and at least partially melt the layer of metal to flow and wet the thermally stable polycrystalline table and the substrate to form an attachment therebetween.

    Abstract translation: 切割元件包括基底，热稳定的多晶台，其包括固定到基底的超硬材料，以及插入在基底和热稳定多晶台之间的金属层。 形成切割元件的方法包括在模具中提供热稳定的多晶台，在热稳定的多晶台上提供金属层，将包含多个硬颗粒的颗粒和包含基质材料的多个颗粒的混合物分布在 金属层，并且在对颗粒混合物施加压力的同时加热模具以使颗粒的混合物聚结并形成基底，并且至少部分地熔化金属层以流动并润湿热稳定的多晶台和基底 以在它们之间形成附件。

    METHODS OF FORMING INSERTS AND EARTH-BORING TOOLS
    47.
    发明申请
    METHODS OF FORMING INSERTS AND EARTH-BORING TOOLS 审中-公开
    插入方法和插入工具

    公开(公告)号：WO2012006281A3

    公开(公告)日：2012-03-01

    申请号：PCT/US2011042952

    申请日：2011-07-05

    Applicant: BAKER HUGHES INC ,  CLEBOSKI CHRISTOPHER J ,  PATEL SURESH G ,  SCOTT DANNY E ,  SINOR L ALLEN

    Inventor： CLEBOSKI CHRISTOPHER J ,  PATEL SURESH G ,  SCOTT DANNY E ,  SINOR L ALLEN

    IPC: E21B10/567 ,  B22F7/06 ,  E21B10/54

    CPC classification number: E21B10/46 ,  B24D99/005

    Abstract: Methods of forming inserts for earth-boring tools include providing a material in a pattern adjacent a strip, arranging a plurality of superabrasive particles proximate the pattern, and securing at least some of the plurality of superabrasive particles to the strip. The material is configured to attract or secure the plurality of superabrasive particles. Some methods may include imparting like charges to each of a plurality of superabrasive particles, placing the plurality of superabrasive particles over a strip, and securing the superabrasive particles to the strip. In some methods, a first plurality of superabrasive particles may be placed in an array between a first strip and a second strip. A second plurality of superabrasive particles may be placed in an array between the second strip and a third strip. Methods of forming earth-boring rotary drill bits include forming an insert and securing the insert to a body of the bit.

    Abstract translation: 形成用于钻地工具的插入件的方法包括提供邻近条带的图案的材料，在该图案附近布置多个超级磨料颗粒，以及将多个超级研磨颗粒中的至少一些固定到该条带。 该材料构造成吸引或固定多个超级磨料颗粒。 一些方法可以包括将相同的电荷赋予多个超研磨颗粒中的每一个，将多个超研磨颗粒放置在带上，并将超研磨颗粒固定到带上。 在一些方法中，第一多个超研磨颗粒可以放置在第一带和第二带之间的阵列中。 第二多个超研磨颗粒可以放置在第二带和第三带之间的阵列中。 形成钻地旋转钻头的方法包括形成插入件并将插入件固定到钻头的本体上。

    CUTTING ELEMENT AND METHOD OF FORMING THEREOF
    49.
    发明申请
    CUTTING ELEMENT AND METHOD OF FORMING THEREOF 审中-公开
    切割元件及其形成方法

    公开(公告)号：WO2011038263A3

    公开(公告)日：2011-06-23

    申请号：PCT/US2010050252

    申请日：2010-09-24

    Applicant: BAKER HUGHES INC ,  ELEMENT SIX PRODUCTION PTY LTD ,  ELEMENT SIX LTD ,  DIGIOVANNI ANTHONY A ,  LYONS NICHOLAS J ,  MOROZOV KONSTANTIN E ,  LIVERSAGE JOHN H ,  SCOTT DANNY E

    Inventor： DIGIOVANNI ANTHONY A ,  LYONS NICHOLAS J ,  MOROZOV KONSTANTIN E ,  LIVERSAGE JOHN H ,  SCOTT DANNY E

    IPC: E21B10/56 ,  E21B10/46 ,  E21B10/567

    CPC classification number: E21B10/5735 ,  E21B10/573

    Abstract: A cutting element comprising a substrate having an upper surface, a rear surface spaced apart from the upper surface, and a side surface connected to the rear surface and upper surface. The cutting element further includes a superabrasive layer comprising a rear surface, an upper surface, and a side surface connected to and extending between the rear surface and upper surface, wherein the rear surface of the superabrasive layer overlies the upper surface of the substrate. The cutting element is also formed to include a jacket overlying the side surface of the substrate and abutting a portion of the rear surface of the superabrasive layer, wherein the jacket comprises a flange extending along a portion of the side surface of the superabrasive layer.

    Abstract translation: 一种切割元件，包括具有上表面的基板，与上表面间隔开的后表面，以及连接到后表面和上表面的侧表面。 切割元件还包括超磨料层，其包括后表面，上表面和连接到后表面和上表面之间并在其后表面和上表面之间延伸的侧表面，其中超级磨料层的后表面覆盖在基底的上表面上。 切割元件还形成为包括覆盖在基底的侧表面上的护套并且邻接超研磨层的后表面的一部分，其中护套包括沿着超级磨料层的侧表面的一部分延伸的凸缘。

    CUTTING ELEMENTS HAVING DIFFERENT INTERSTITIAL MATERIALS IN MULTI-LAYER DIAMOND TABLES, EARTH-BORING TOOLS INCLUDING SUCH CUTTING ELEMENTS, AND METHODS OF FORMING SAME
    50.
    发明申请
    CUTTING ELEMENTS HAVING DIFFERENT INTERSTITIAL MATERIALS IN MULTI-LAYER DIAMOND TABLES, EARTH-BORING TOOLS INCLUDING SUCH CUTTING ELEMENTS, AND METHODS OF FORMING SAME 审中-公开
    具有多层金刚石表面的不同间隔材料的切割元件，包括这种切割元件的接地工具及其形成方法

    公开(公告)号：WO2011022421A3

    公开(公告)日：2011-05-19

    申请号：PCT/US2010045789

    申请日：2010-08-17

    Applicant: BAKER HUGHES INC ,  SCHMITZ KURTIS ,  SCOTT DANNY E

    Inventor： SCHMITZ KURTIS ,  SCOTT DANNY E

    IPC: E21B10/54 ,  B22F3/12 ,  B22F7/06 ,  E21B10/42

    CPC classification number: E21B10/567 ,  B22F3/14 ,  B24D99/005 ,  C22C26/00 ,  C22C2204/00 ,  E21B10/55

    Abstract: Methods of forming cutting elements for earth boring tools include providing a barrier material between a first powder and a second powder each comprising diamond grains, and subjecting the powders and barrier material to high temperature and high pressure conditions to form polycrystalline diamond material. The formation of the polycrystalline diamond material is catalyzed, and catalytic material may be hindered from migrating across the layer of barrier material. Cutting elements for use in earth boring tools include a barrier material disposed between a first layer of polycrystalline diamond material and a second layer of polycrystalline diamond material. Earth boring tools include one or more such cutting elements for cutting an earth formation.

    Abstract translation: 形成钻孔工具的切割元件的方法包括在第一粉末和第二粉末之间提供阻挡材料，每个包含金刚石颗粒，并且使粉末和阻挡材料经受高温和高压条件以形成多晶金刚石材料。 催化多晶金刚石材料的形成，并且阻止催化材料迁移穿过阻挡材料层。 用于镗孔工具的切割元件包括设置在第一层多晶金刚石材料和第二层多晶金刚石材料之间的阻挡材料。 地球钻孔工具包括用于切割地层的一个或多个这样的切割元件。

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