公开(公告)号：US6290007B2

公开(公告)日：2001-09-18

申请号：US75309601

申请日：2001-01-02

Applicant: BAKER HUGHES INC

Inventor： BEUERSHAUSEN CHRISTOPHER C ,  COSTO JR ROBERT J ,  SCOTT DANNY E ,  PESSIER RUDOLF C O

IPC: E21B10/46 ,  E21B17/10 ,  E21B10/26

CPC classification number: E21B17/1092 ,  E21B10/46

Abstract: A rotary drag bit suitable for directional drilling. The bit includes a bit body from which extend radially-oriented blades carrying PDC cutters. The blades extend to primary gage pads, above which secondary gage pads are either longitudinally spaced or rotationally spaced, or both, defining a gap or discontinuity between the primary and secondary gage pads through which drilling fluid from adjacent junk slots may communicate laterally or circumferentially. Longitudinally leading edges of the secondary gage pads carry cutters, such as chisel-shaped cutters for smoothing the sidewall of the borehole. The cutters are preferably configured and oriented so as to provide a relatively aggressive cutting edge to the formation in both longitudinal and rotational directions of bit movement. Cutters may likewise be disposed on the trailing ends of the secondary gage pads to provide an up-drill capability to facilitate removal of the bit from the borehole.

Abstract translation: 适用于定向钻孔的旋转牵引钻头。 该钻头包括一个承载PDC切割器的径向定向刀片的位体。 叶片延伸到主量规焊盘，在其上方，二次量规焊盘沿纵向间隔开或旋转间隔开，或两者限定了初级和次级量规焊盘之间的间隙或不连续性，来自相邻垃圾槽的钻井液体可通过横向或周向连通。 二次测量垫的纵向前缘带有切割器，例如用于平滑钻孔侧壁的凿子切割器。 切割器优选地构造和定向以便在钻头移动的纵向和旋转方向上向地层提供相对激进的切割边缘。 切割器同样可以设置在二次量规焊盘的尾端上，以提供上钻能力以便于从钻孔中移除钻头。

公开(公告)号：EP2885495A4

公开(公告)日：2016-03-02

申请号：EP13829458

申请日：2013-08-15

Applicant: BAKER HUGHES INC ,  ELEMENT SIX LTD

Inventor： SCOTT DANNY E ,  MOLLART TIMOTHY PETER ,  BRANDON JOHN ROBERT

IPC: E21B47/01 ,  B22F7/06 ,  C22C26/00

CPC classification number: E21B49/003 ,  B22F7/06 ,  B22F2005/001 ,  B22F2005/005 ,  C22C26/00 ,  E21B10/54 ,  E21B10/55 ,  E21B10/56 ,  E21B10/567 ,  E21B12/00 ,  E21B12/02 ,  E21B44/00 ,  E21B47/00 ,  E21B47/01

Abstract: An earth-boring drilling tool comprises a cutting element. The cutting element comprises a substrate, a diamond table, and at least one sensing element formed from a doped diamond material disposed at least partially within the diamond table. A method for determining an at-bit measurement for an earth-boring drill bit comprises receiving an electrical signal generated within a doped diamond material disposed within a diamond table of a cutting element of the earth-boring drill bit, and correlating the electrical signal with at least one parameter during a drilling operation.

公开(公告)号：EP2625368A4

公开(公告)日：2015-07-15

申请号：EP11831538

申请日：2011-10-05

Applicant: BAKER HUGHES INC

Inventor： SCOTT DANNY E ,  DIGIOVANNI ANTHONY A ,  EASON JIMMY W

IPC: E21B10/55 ,  C04B35/653 ,  E21B10/42 ,  E21B10/62

CPC classification number: B22D19/14 ,  B22F1/0003 ,  B22F3/12 ,  B22F7/08 ,  C22C19/07 ,  C22C32/0047 ,  E21B10/55

公开(公告)号：EP2756151A4

公开(公告)日：2015-04-08

申请号：EP12831514

申请日：2012-09-14

Applicant: BAKER HUGHES INC

Inventor： DIGIOVANNI ANTHONY A ,  SCOTT DANNY E

IPC: E21B10/46 ,  B01J3/06 ,  B24D3/06 ,  B24D18/00

CPC classification number: B24D18/0009 ,  B01J3/06 ,  B01J2203/062 ,  B01J2203/0645 ,  B24D3/06 ,  B24D3/14 ,  B24D99/005 ,  E21B10/55

Abstract: Methods for forming cutting elements, methods for forming polycrystalline compacts, and related polycrystalline compacts are disclosed. Grains of a hard material are subjected to a high-pressure, high-temperature process to form a polycrystalline compact. Inclusion of at least one relatively quick spike in system pressure or temperature during an otherwise plateaued temperature or pressure stage accommodates formation of inter-granular bonds between the grains. The brevity of the peak stage may avoid undesirable grain growth. Embodiments of the methods may also include at least one of oscillating at least one system condition (e.g., pressure, temperature) and subjecting the grains to ultrasonic or mechanical vibrations. A resulting polycrystalline compact may include a high density of inter-granularly bonded hard material with a minimized amount of catalyst material, and may provide improved thermal stability, wear resistance, toughness, and behavior during use of a cutting element incorporating the polycrystalline compact.

公开(公告)号：EP2681398A4

公开(公告)日：2014-07-16

申请号：EP12754389

申请日：2012-02-29

Applicant: BAKER HUGHES INC

Inventor： LYONS NICHOLAS J ,  SCOTT DANNY E ,  DIGIOVANNI ANTHONY A ,  NELMS DEREK L

IPC: E21B10/46 ,  B24D3/04 ,  C22C26/00 ,  E21B10/567 ,  E21B10/573

CPC classification number: B24D18/0009 ,  B24D99/005 ,  Y10T428/24996 ,  Y10T428/249981

Abstract: Polycrystalline elements comprise a substrate and a polycrystalline table attached to an end of the substrate. The polycrystalline table comprises a first region of superabrasive material having a first permeability and at least a second region of superabrasive material having a second, lesser permeability, the at least second region being interposed between the substrate and the first region. Methods of forming a polycrystalline element comprise attaching a polycrystalline table comprising a first region of superabrasive material having a first permeability and at least a second region of superabrasive material having a second, lesser permeability to an end of a substrate, the at least a second region being interposed between the first region and the substrate. Catalyst material is removed from at least the first region of the polycrystalline table.

Abstract translation: 多晶元件包括附着到基底的一端的基底和多晶台。 多晶台包括具有第一渗透率的第一区域和超磨料材料的至少第二区域，具有第二较小渗透性的至少第二区域，所述至少第二区域介于基底和第一区域之间。 形成多晶元件的方法包括附着多晶台，该多晶台包括具有第一渗透率的第一区域的超级磨料材料和至少第二区域的超级磨料材料，该第二区域具有第二较小渗透性至基底的端部，所述至少第二区域 被插入在第一区域和衬底之间。 至少从多晶台的第一区域去除催化剂材料。

公开(公告)号：WO2013040292A3

公开(公告)日：2013-05-10

申请号：PCT/US2012055293

申请日：2012-09-14

Applicant: BAKER HUGHES INC ,  DIGIOVANNI ANTHONY A ,  SCOTT DANNY E

Inventor： DIGIOVANNI ANTHONY A ,  SCOTT DANNY E

IPC: E21B10/46 ,  B01J3/06 ,  B24D3/04 ,  B24D18/00

CPC classification number: B24D18/0009 ,  B01J3/06 ,  B01J2203/062 ,  B01J2203/0645 ,  B24D3/06 ,  B24D3/14 ,  B24D99/005 ,  E21B10/55

Abstract: Methods for forming cutting elements, methods for forming polycrystalline compacts, and related polycrystalline compacts are disclosed. Grains of a hard material are subjected to a high pressure, high temperature process to form a polycrystalline compact. Inclusion of at least one relatively quick spike in system pressure or temperature during an otherwise plateaued temperature or pressure stage accommodates formation of inter-granular bonds between the grains. The brevity of the peak stage may avoid undesirable grain growth. Embodiments of the methods may also include at least one of oscillating at least one system condition (e.g., pressure, temperature) and subjecting the grains to ultrasonic or mechanical vibrations. A resulting polycrystalline compact may include a high density of inter-granularly bonded hard material with a minimized amount of catalyst material, and may provide improved thermal stability, wear resistance, toughness, and behavior during use of a cutting element incorporating the polycrystalline compact.

Abstract translation: 公开了用于形成切割元件的方法，用于形成多晶压块的方法和相关的多晶压块。 将硬质材料的颗粒进行高压高温处理以形成多晶压块。 在另外的平稳温度或压力阶段期间，将系统压力或温度中的至少一个相对较快的峰值包含在晶粒之间可以形成颗粒间结合。 高峰阶段的简洁可以避免不必要的晶粒生长。 方法的实施例还可以包括振荡至少一个系统状态（例如，压力，温度）和使晶粒经受超声或机械振动中的至少一个。 所得到的多晶压块可以包括具有最小量的催化剂材料的高密度颗粒间结合的硬质材料，并且可以在使用结合多晶压块的切割元件时提供改善的热稳定性，耐磨性，韧性和性能。

公开(公告)号：WO2012006281A4

公开(公告)日：2012-04-19

申请号：PCT/US2011042952

申请日：2011-07-05

Applicant: BAKER HUGHES INC ,  CLEBOSKI CHRISTOPHER J ,  PATEL SURESH G ,  SCOTT DANNY E ,  SINOR L ALLEN

Inventor： CLEBOSKI CHRISTOPHER J ,  PATEL SURESH G ,  SCOTT DANNY E ,  SINOR L ALLEN

IPC: E21B10/567 ,  B22F7/06 ,  E21B10/54

CPC classification number: E21B10/46 ,  B24D99/005

Abstract: Methods of forming inserts for earth-boring tools include providing a material in a pattern adjacent a strip, arranging a plurality of superabrasive particles proximate the pattern, and securing at least some of the plurality of superabrasive particles to the strip. The material is configured to attract or secure the plurality of superabrasive particles. Some methods may include imparting like charges to each of a plurality of superabrasive particles, placing the plurality of superabrasive particles over a strip, and securing the superabrasive particles to the strip. In some methods, a first plurality of superabrasive particles may be placed in an array between a first strip and a second strip. A second plurality of superabrasive particles may be placed in an array between the second strip and a third strip. Methods of forming earth-boring rotary drill bits include forming an insert and securing the insert to a body of the bit.

Abstract translation: 用于钻孔工具的成形刀片的方法包括提供邻近条带的图案中的材料，将多个超级磨料颗粒布置在靠近图案的位置，并将多个超级磨料颗粒中的至少一些固定到条带上。 该材料构造成吸引或固定多个超研磨颗粒。 一些方法可以包括向多个超研磨颗粒中的每一个施加相同的电荷，将多个超研磨颗粒放置在条上，以及将超研磨颗粒固定到带上。 在一些方法中，可以将第一组多个超级磨料颗粒放置在第一条带和第二条带之间的阵列中。 可以在第二条带和第三条带之间的阵列中放置第二多个超级磨料颗粒。 形成钻孔旋转钻头的方法包括形成插入件并将插入件固定到钻头的主体。

公开(公告)号：WO2011097575A3

公开(公告)日：2011-11-10

申请号：PCT/US2011023922

申请日：2011-02-07

Applicant: BAKER HUGHES INC ,  LYONS NICHOLAS J ,  SCOTT DANNY E ,  PESSIER RUDOLF CARL ,  GAVIA DAVID ,  BILEN JUAN MIGUEL

Inventor： LYONS NICHOLAS J ,  SCOTT DANNY E ,  PESSIER RUDOLF CARL ,  GAVIA DAVID ,  BILEN JUAN MIGUEL

IPC: E21B10/54 ,  E21B10/56 ,  E21B10/62

CPC classification number: E21B10/5673 ,  E21B10/43

Abstract: Earth-boring tools include a body, one or more blades projecting outwardly from the body, and cutting elements carried by the blade. The cutting elements include at least one shearing cutting element and at least one gouging cutting element. Methods of forming an earth-boring tool include mounting a shearing cutting element comprising an at least substantially planar cutting face to a body of an earth-boring tool, and mounting a gouging cutting element comprising a non-planar cutting face to the body of the earth-boring tool. The gouging cutting element may be positioned on the body of the earth-boring tool such that the gouging cutting element will gouge formation material within a kerf cut in the formation material by the shearing cutting element, or between kerfs cut in the formation material by a plurality of shearing cutting elements.

Abstract translation: 钻地工具包括主体，从主体向外突出的一个或多个叶片以及由叶片承载的切割元件。 切割元件包括至少一个剪切切割元件和至少一个刨削切割元件。 形成钻地工具的方法包括将包括至少基本平坦的切割面的剪切切割元件安装到钻地工具的主体，并且将包括非平面切割面的挖沟切割元件安装到钻孔工具的主体 钻地工具。 刨削切割元件可以定位在钻地工具的主体上，使得刨削切割元件将通过剪切切割元件或在地层材料中切割的切口之间通过 多个剪切切割元件。

公开(公告)号：EP3191677A4

公开(公告)日：2018-05-02

申请号：EP15839261

申请日：2015-09-08

Applicant: BAKER HUGHES INC

Inventor： PATEL SURESH ,  STOCKEY DAVID A ,  FLORES ALEJANDRO ,  DIGIOVANNI ANTHONY A ,  SCOTT DANNY E ,  LEDGERWOOD LEROY W

IPC: E21B10/42 ,  E21B10/43

CPC classification number: E21B10/5673 ,  B24D3/008 ,  B24D18/00 ,  B24D99/005 ,  C23C16/27 ,  E21B10/43 ,  E21B10/55 ,  E21B10/573 ,  E21B2010/425

Abstract: A cutting element for an earth-boring tool includes a substrate and volume of superabrasive material positioned on the substrate. The volume of superabrasive material includes a cutting face having at least one recess extending into the volume of superabrasive material and/or at least one protrusion extending outward from the volume of superabrasive material. The volume of superabrasive material includes a first chamfer surface having a peripheral edge and a radially innermost edge. The peripheral edge of the first chamfer surface is located proximate a cutting edge of the volume of superabrasive material. A radial width of the first chamfer surface is between about 0.002 inch and about 0.045 inch. The volume of superabrasive material also includes a second chamfer surface having a peripheral edge and a radially innermost edge. The peripheral edge of the second chamfer surface is located adjacent the radially innermost edge of the first chamfer surface.

公开(公告)号：EP2885496A4

公开(公告)日：2016-10-12

申请号：EP13829871

申请日：2013-08-15

Applicant: BAKER HUGHES INC ,  ELEMENT SIX LTD

Inventor： SCOTT DANNY E ,  MOLLART TIMOTHY PETER ,  BRANDON JOHN ROBERT

IPC: E21B47/01 ,  B24D18/00 ,  B24D99/00 ,  E21B10/567

CPC classification number: E21B10/567 ,  B23P15/32 ,  B24D18/0009 ,  B24D99/005 ,  E21B47/00 ,  E21B47/01

Abstract: A method of forming an instrumented cutting element comprises forming a free-standing sintered diamond table having at least one chamber in the free-standing sintered diamond table, providing a doped diamond material within the at least one chamber, and attaching a substrate to the free-standing sintered diamond table to form an instrumented cutting element. The instrumented cutting element includes the doped diamond material disposed within the sintered diamond table on the substrate. A method of forming an earth-boring tool comprises attaching at least one instrumented cutting element to a body of an earth-boring tool. The at least one instrumented cutting element has a diamond table bonded to a substrate. The diamond table has at least one sensing element disposed at least partially within the diamond table. The at least one sensing element comprises a doped diamond material.

Abstract translation: 形成仪表切割元件的方法包括：在独立烧结金刚石台中形成具有至少一个室的独立式烧结金刚石台，在至少一个室内提供掺杂的金刚石材料， 用于形成仪表切割元件的烧结金刚石台。 仪器切割元件包括设置在基板上的烧结金刚石台内的掺杂金刚石材料。 一种形成钻孔工具的方法包括将至少一个装置的切割元件附接到钻孔工具的主体。 所述至少一个仪表切割元件具有结合到基底的金刚石台。 钻石台具有至少部分地设置在钻石台内的至少一个感测元件。 所述至少一个感测元件包括掺杂的金刚石材料。