Abstract:
Provide a method and apparatus for producing, in an economical manner, metal powder offering high purity and comprising uniform particle shape and size. Produce metal powder of titanium metal, etc., using an apparatus that comprises a power supply for high-voltage/current discharge, a feeder of metal electrode made of titanium metal, etc., a high-voltage discharge generator equipped with a metal electrode made of titanium, etc., and its counter electrode, a water tank, a water inlet, an outlet for produced metal dispersion solution containing titanium metal, etc., a discharge pump, and an adjunct device for separating/recovering metal powder of titanium metal, etc., from the metal dispersion solution containing titanium metal, etc.
Abstract:
Nuclear metal or alloy particle preparation method and device; said device comprising: means to prepare a fluid mass of the metal or alloy by melting; means to put the fluid mass of the metal or metal alloy in the form of a molten metal or alloy stream; means to impart a centrifugal rotation movement to a quenching fluid and carry out the atomisation of the molten metal or metal alloy stream particles and the quick quenching of the particles; means to melt the nuclear metal or metal alloy in an inert gas atmosphere, and means to surround the molten metal or metal alloy stream by a neutral gas envelope until quenching.
Abstract:
A powder for forming a R—Fe—B bonded magnet, wherein an R compound, such as an R oxide, an R carbide, an R nitride or an R hydride, which is contained in a raw material powder such as a super rapidly cooled powder or a hydrogen treated powder (HDDR powder) and reacts with water vapor to change into R(OH)3, has been converted to a R hydroxide R(OH)3 being stable in the air by subjecting the raw material powder to a heat treatment in an atmosphere of a pressured water vapor. The powder for forming an R—Fe—B bonded magnet is free from the generation of a white powder in the surface of or inside a bonded magnet formed from the powder and accordingly, is free from the occurrence or cracking, chipping, swelling or the like in the bonded magnet caused by volume expansion of a white powder. Thus, the above powder can be used for preparing an R—Fe—B bonded magnet which is free from the white powder which has been observed in a conventional R—Fe—B bonded magnet in the use for a long period of time and is reduced in the occurrence of defects such as cracking, chipping, swelling and the like.
Abstract:
Nuclear metal or alloy particle preparation method and device; said device comprising means to prepare a fluid mass of the metal or alloy by melting ; means to put the fluid mass of the metal or metal alloy in the form of a molten metal or alloy stream ; means to impart a centrifugal rotation movement to a quenching fluid and carry out the atomisation of the molten metal or metal alloy stream particles and the quick quenching of the particles means to melt the nuclear metal or metal alloy in an inert gas atmosphere, and means to surround the molten metal or metal alloy stream by a neutral gas envelope until quenching. Single figure.
Abstract:
A sintered material for aluminum die casting can prevent the strength from being lowered even after steam treatment. The sintered material for aluminum die casting is a sintered material used as an insert at the time of aluminum die casting, and contains Cr: 0.71 to 0.97 wt %, Mo: 0.10 to 0.20 wt %, and C: 0.64 to 0.87 wt %, with the remainder being Fe and other unavoidable impurities.
Abstract:
There are provided reactive metal powder in-flight heat treatment processes. For example, such processes comprise providing a reactive metal powder; and contacting the reactive metal powder with at least one additive gas while carrying out said in-flight heat treatment process, thereby obtaining a raw reactive metal powder.
Abstract:
A sintered body manufacturing method includes: a preparation step of preparing a raw material powder containing an iron-based metal powder; a molding step of subjecting the raw material powder to uniaxial pressing using a die to produce a green compact having an overall average relative density of 93% or more; a machining step of machining the green compact to produce a machined compact; and a sintering step of sintering the machined compact to obtain a sintered body.
Abstract:
A high-performance NdFeB permanent magnet including a nitride phase and a production method thereof are provided. A main phase of the NdFeB permanent magnet has a structure of R2T14B; a grain boundary phase is distributed around the main phase and contains N, F, Zr, Ga and Cu; a composite phase containing R1, Tb and N exists between the main phase and the grain boundary phase and includes a phase having a structure of (R1, Tb)2T14(B, N). R represents at least two rare earth elements, and includes Pr and Nd; T represents Fe, Mn, Al and Co; R1 represents at least one rare earth element, and includes at least one of Dy and Tb; the main phase contains Pr, Nd, Fe, Mn, Al, Co and B; and the grain boundary phase further contains at least one of Nb and Ti. Through placing partially B by N, a magnetic performance is increased.
Abstract:
An object of the invention is to provide a method that is for manufacturing a powder magnetic core through simple compression molding and capable of manufacturing a complicatedly shaped powder magnetic core with reliable high strength and insulating properties. The invention is directed to a method for manufacturing a powder magnetic core with a metallic soft magnetic material powder, the method including: a first step including mixing a soft magnetic material powder and a binder; a second step including compression molding the mixture obtained after the first step; a third step including performing at least one of grinding and cutting on the compact obtained after the second step; and a fourth step including heat-treating the compact after the third step, wherein in the fourth step, the compact is heat-treated so that an oxide layer containing an element constituting the soft magnetic material powder is formed on the surface of the soft magnetic material powder.
Abstract:
The invention relates to a process for producing sinterable molybdenum metal powder in a moving bed, sinterable molybdenum powder and its use.