Abstract:
A solid oxide fuel cell that is resistant to seal delamination is disclosed. The solid oxide fuel cell comprises, either individually or in combination, a solid electrically non-conductive frame, a seal structure comprising a material capable of preventing a transfer of charge across the seal during fuel cell operation, and a seal comprising a glass frit that is substantially free of oxides of lithium, sodium, or both lithium and sodium. Methods for manufacturing a solid oxide fuel cell are also disclosed.
Abstract:
An exemplary method of making a fuel cell device assemblies includes the steps of: (i) providing a ceramic batch; (ii) extruding the ceramic batch through a die and a mask to form green extrudate that, in cross-section, has at least 10 cells/in 2 and wall thickness of 50 mils or less; (iii) cutting the green extrudate to an appropriate length to form a green frame blank; (iv) sintering the green frame blank at a temperature of at least 1200°C, preferably at a temperature of between 1400°C and 1600°C for at least one hour to form a ceramic frame with a plurality of parallel channels; (v) inserting at least one fuel cell array into its designated position within the ceramic frame; and (vi) sealing the at least one fuel cell array to the frame.
Abstract:
An electrolyte sheet comprises a body of a varied thickness. The electrolyte sheet has at least one non-porous surface. This non- porous surface is a textured surface with multiple indentations therein. The thickest part of the electrolyte sheet is at least 0.5 micrometers greater than the thinnest part of the sheet.
Abstract:
The present disclosure relates to protected metal anode architecture and method of making the same, providing a protected metal anode architecture comprising a metal anode; and a composite protection film formed over and in direct contact with the metal anode, wherein the metal anode comprises a metal selected from the group consisting of an alkaline metal and an alkaline earth metal, and the composite protection film comprises particles of an inorganic compound dispersed throughout a matrix of an organic compound. The present disclosure also provides a method of forming a protected metal anode architecture.
Abstract:
According to one embodiment of the present invention a fuel cell system comprises: (i) a plurality of fuel cell packets, each packet comprising at least one fuel inlet, at least one fuel outlet, a frame, and two multi-cell fuel cell devices, the fuel cell devices situated such that an anode side of one fuel cell device faces an anode side of another fuel cell device, and the two fuel cell devices, in combination, at least partially form a fuel chamber connected to the fuel inlet and the fuel outlet; (ii) a plurality of heat exchange packets, each packet comprising at least one oxidant inlet, at least one oxidant outlet, and an internal oxidant chamber connected to the at least one oxidant inlet and the least one oxidant outlet; the heat exchange packets being parallel to and interspersed between the fuel cell packets, such that the heat exchange packets face the fuel cell packets and form, at least in part, a plurality of cathode reaction chambers between the heat exchange packets and the fuel cell packets; (iii) a housing supporting and enclosing the fuel packets and the heat exchange packets; (iv) an oxidant inlet plenum operatively connected to oxidant inlets of the heat exchange packets; (v) an oxidant exhaust plenum operatively connected to the cathode reaction chambers; (vi) an inlet fuel manifold connected to fuel inlets of the fuel cell packets; and (vii) an exhaust fuel manifold connected to the fuel outlets of the fuel cell packets.
Abstract:
A solid oxide fuel cell (10) comprising a thin ceramic electrolyte sheet (50) having an increased street width (22) is disclosed. Also disclosed are solid oxide fuel cells comprising: a substantially flat ceramic electrolyte sheet (50), a substantially flat ceramic electrolyte sheet having a seal area (34) of greater thickness than the active area of the electrolyte sheet, a ceramic electrolyte sheet (50) that overhangs (36) the seal area (34), a ceramic electrolyte sheet and at least one substantially flat border material, and a border material having a non-linear edge. Methods of making a solid oxide fuel cell in accordance with the disclosed embodiments are also disclosed. Also disclosed are methods of making a solid oxide fuel cell (10) wherein the seal (40) has a uniform thickness, wherein the seal (40) is heated to remove a volatile component prior to sealing, and' wherein the distance between the frame (60) and the ceramic electrolyte sheet (50) of the device (10) is constant.
Abstract:
According to one aspect of the invention a fuel cell device comprises: a plurality of fuel cells, each of the plurality of fuel cells having an active area, wherein at least two of the plurality of fuel cells have differently sized active area, such that ratio of the active areas of these two fuel cells is at least 1.1:1.
Abstract:
A solid oxide fuel cell device comprises: (a) zirconia based electrolyte; (b) at least one ectrode situated on the electrolyte; (c) a component situated in close proximity to the electrolyte, the component comprising at least one metal or metal oxide capable, at temperatures of above 625°C, of: (i) migrating to the surface of this component, and (ii) being re-deposited on said at least one electrode; and (d) a protective coating situated on at least one surface of this component. The protective coating substantially prevents the at least one metal or metal oxide from leaving the surface of the component, which is situated under said protective coating. The protective coating is also being substantially impermeable to oxygen.
Abstract:
The disclosure relates to ceramic lithium ion electrolyte membranes and processes for forming them. The ceramic lithium electrolyte membrane may comprise at least one ablative edge. Exemplary processes for forming the ceramic lithium ion electrolyte membranes comprise fabricating a lithium ion electrolyte sheet and cutting at least one edge of the fabricated electrolyte sheet with an ablative laser.
Abstract:
The invention is directed to insulating compositions for use in solid oxide fuel cells. Such compositions can be used to prevent seal damage and increase the electrical and ion efficiency.