Abstract:
An LTCC module (10) includes a base (24) on one or more surfaces for receiving one or more external components (26, 30, 36) to be attached to the module. A base (24) is formed of a plurality of layers of metallization (12) in a predetermined pattern. The layers include an adhesion layer (44) on the LTCC module surface, with one or more intermediate layers (46), followed by a top layer (48). The module is fired with each application of the layers at a reduced temperature lower than the normal cofÊring temperamre of the LTCC module, but of sufficient value to partially sinter the layers. After the last applied top layer, the module is fired once at an elevated temperature to fully sinter the layers.
Abstract:
A method of producing an LTCC substrate having improved cavity bondability is disclosed that involves providing a stack of green ceramic tape sheets (12) having a cavity (24), placing a template (20) having an opening corresponding to the cavity over the stack, placing a stretchable sheet (36) of material coated with graphite or zinc stearate over the template, isostatically laminating the stack to produce an LTCC substrate having a cavity, and removing the template and sheet of stretchable material from the stack.
Abstract:
An LTCC module includes a base on one or more surfaces for receiving one or more external components to be attached to the module. A base is formed of a plurality of layers of metallization in a predetermined pattern. The layers include an adhesion layer on the LTCC module surface, with one or more intermediate layers, followed by a top layer. The module is fired with each application of the layers at a reduced temperature lower than the normal cofiring temperature of the LTCC module, but of sufficient value to partially sinter the layers. After the last applied top layer, the module is fired once at an elevated temperature to fully sinter the layers.
Abstract:
An LTCC (low temperature cofired ceramic) structure which has conductors to which leads are to be bonded for connection to external circuitry. The conductors include additives to promote adhesion to the ceramic layer. The presence of these additives degrade bonding performance. For better bondability of the leads, a pure conductor metal layer, devoid of the additives is placed on the conductors in areas where leads are to be bonded. This pure conductor metal layer may be cofired with the stack of ceramic layers or may be post fired after stack firing.
Abstract:
A method of forming an LTCC structure having at least one open cavity on each of first and second opposing sides is disclosed that includes the steps of forming a first LTCC structure including a first side having a plurality of cavities and a second side, subjecting the first LTCC structure to a first pressure, forming a second LTCC structure including a first side having a plurality of cavities and a second side, subjecting the second LTCC structure to a second pressure, arranging the first LTCC structure and the second LTCC structure such that the first LTCC structure second side faces the second LTCC structure second side, and subjecting the placed-together first and second LTCC structures to a third pressure to join the first LTCC structure to the second LTCC structure. A product formed by the subject method is also disclosed.
Abstract:
A method of forming an LTCC structure having at least one open cavity on each of first and second opposing sides is disclosed that includes the steps of forming a first LTCC structure including a first side having a plurality of cavities and a second side, subjecting the first LTCC structure to a first pressure, forming a second LTCC structure including a first side having a plurality of cavities and a second side, subjecting the second LTCC structure to a second pressure, arranging the first LTCC structure and the second LTCC structure such that the first LTCC structure second side faces the second LTCC structure second side, and subjecting the placed-together first and second LTCC structures to a third pressure to join the first LTCC structure to the second LTCC structure. A product formed by the subject method is also disclosed.
Abstract:
An LTCC (low temperature cofired ceramic) structure which has conductors to which leads are to be bonded for connection to external circuitry. The conductors include additives to promote adhesion to the ceramic layer. The presence of these additives degrade bonding performance. For better bondability of the leads, a pure conductor metal layer, devoid of the additives is placed on the conductors in areas where leads are to be bonded. This pure conductor metal layer may be cofired with the stack of ceramic layers or may be post fired after stack firing.