Abstract:
ABSTRACT A composite foamed polypropylene resin molding including a plurality of sections which are fuse-bonded to each other, at least two of which differ from each other in color, apparent density, composition and/or mechanical strengths, each of which is formed from expanded polypropylene resin beads, and each of which shows a high temperature endothermic peak in a DSC curve thereof. At least one of the sections satisfies conditions (d) to (f) at the same time: (d) to be formed from specific expanded polypropylene resin beads of a base resin having a tensile modulus of at least 1,200 MPa, (e) to have an apparent density D2 of 10-500 g/L, and (f) to have such a high temperature endothermic peak with a calorific of E2 J/g, wherein D2 and E2 have the relationship 20 - 0.020 X D2 ≤ E2 ≤ 65 - 0.100 X D2. The composite molding may be prepared by filling expanded polypropylene resin beads in each ofa plurality of contiguous spaces defined in a mold cavity and heating the expanded beads to fuse-bond respective expanded beads together into a unitary body. At least one of the spaces is filled with the specific expanded polypropylene resin beads.
Abstract:
The present invention provides thick extruded foam which is extruded polyolefin resin foam having open cells, used for cushion material and packaging material and the like, which exhibits uniform physical product properties, high expansion ratio, and uniform cell diameter.The extruded open cell foam of the present invention is an extruded foam exhibiting an open cell foaming ratio of 50% or greater, the base resin whereof is principally composed of a mixed polymer consisting of 4.5 to 75 parts by weight of component A consisting of an ethylene ionomer resin, 0.5 to 30 parts by weight of component B consisting of a polyolefin resin having a melting point exceeding 120°C, and 20 to 95 parts by weight of component C consisting of one or two or more polymers selected from a group of ethylene-propylene rubbers, styrene elastomers, and polyethylene resins having melting points of 120°C or lower (where component A + component B + component C = 100 parts by weight). Various kinds of additives such as anti-shrinking agents can be mixed in this extruded foam.
Abstract:
Conventional moldings of foamed particles of propylene polymers have been estimated to be excellent in cushioning effect and impact resilience but not necessarily satisfactory in stiffnesses such as compressional stress. The formed particles of propylene homopolymers of the invention have a modulus in tension of 15,000-25,000 kg/cm and a crystal structure which exhibits both of proper and high-temperature peaks as the endothermic peak in the DSC curve obtained by differential scanning calorimetry, the high-temperature peak having a heat quantity of 30-60 J/g. Moldings produced from the above foamed particles have a density of 0.01-0.3 g/cm and a modulus in tension of 15,000-25,000 kg/cm . The DSC curves thereof reveal that, as in the case of the foamed particles per se , the crystal structures exhibit both of the proper and high-temperature peaks and the high-temperature peak has a heat quantity of 30-60 J/g, as well.
Abstract translation:已经估计丙烯聚合物的泡沫颗粒的常规模制品具有优异的缓冲效果和冲击弹性,但是在压缩应力等刚度方面不一定令人满意。 形成的本发明的丙烯均聚物颗粒的拉伸模量为15,000-25,000kg / cm 2,并且具有适当和高温峰的晶体结构作为通过差示扫描获得的DSC曲线中的吸热峰 量热法,热量为30-60J / g的高温峰。 由上述发泡颗粒制成的模制品的密度为0.01-0.3g / cm 3,拉伸模量为15,000-25,000kg / cm 2。 其DSC曲线显示,如本发明颗粒的情况,晶体结构表现出适当的和高温的峰值,高温峰的热量为30 -60 J / g。
Abstract:
A hemispherical Luneberg dielectric lens including a hemispherical center layer having a hemispherical outer surface, and a plurality of hemispherical dome-shaped layers each having concentric hemispherical inner and outer surfaces, the outer surfaces of the center layer and dome-shaped layers having different diameters and the inner surfaces of said dome-shaped layers having different diameters. The center layer and dome-shaped layers are successively concentrically fitted into one another and integrated into a hemispherical shape. The center layer is a foam molding of ceramic-containing thermoplastic resin expanded beads, while each of said dome-shaped layers is a foam molding of thermoplastic resin expanded beads containing 0 to 80 % by weight of a ceramic. The ceramic content per unit volume of the center and dome-shaped layers decreases from the center layer to the outermost dome-shaped layer, and the standard deviation of the apparent density of each of the center and dome-shaped layers is 0.07 g/cm3 or lower.
Abstract translation:一种半球形Luneberg介质透镜,包括具有半球形外表面的半球形中心层和多个具有同心半球形内表面和外表面的半球形圆顶形层,中心层和圆顶形层的外表面具有不同的直径和 所述圆顶形的层的内表面具有不同的直径。 中心层和圆顶形的层被相继地同心地装配在一起并整合为半球形。 中心层是含有陶瓷的热塑性树脂发泡珠的发泡成型体,而每个所述圆顶形层是含有0至80重量%陶瓷的热塑性树脂发泡珠的发泡成型体。 中心层和圆顶形层的单位体积的陶瓷含量从中心层到最外面的圆顶状层减少,中心圆顶形层的表观密度的标准偏差为0.07g / cm 3 或更低。
Abstract:
In the conventional processes for the preparation of expanded particles of a polyolefin resin, an attempt to prepare expanded particles having a high expansion ratio has encountered the problems that expanded particles having an uneven cell diameter are formed and that moldings formed from these expanded particles have poor dimensional stability and uneven surface state. The expanded particles of the invention comprises a polyolefin resin as the base resin and a metal borate (excluding alkali metal borates) incorporated in an amount of 50 to 50000 ppm into the base resin. Metal borates usable herein include zinc borate and magnesium borate. Resin particles prepared from a polyolefin resin containing a metal borate are dispersed in a dispersion medium in a hermetically sealed container, and, in addition, are impregnated with a foaming agent. After the system is held in a heated and pressurized atmosphere, the resin particles and the dispersion medium are released into an atmosphere having a lower pressure than that of the container to expand the resin particles, thereby preparing expanded particles.
Abstract:
An expanded polypropylene bead for forming a dielectric material, including a polypropylene resin containing a ceramic in an amount of from 10 to 80 wt%, having an apparent density of from 0.03 to 1.7 g/cm 3 , having an intrinsic endothermic peak specific to the polypropylene resin on a DSC curve obtained by a differential scanning calorimetry, and also an endothermic peak at a higher temperature side of the intrinsic endothermic peak, and in that a caloritic value of the endothermic peak at the higher temperature side represents from 2 to 35 % of a caloritic value of the peaks of the entire endothermic curve.
Abstract translation:一种用于形成电介质材料的膨胀聚丙烯珠粒,其包括含有表观密度为0.03至1.7g / cm 2的表面密度为10至80重量%的陶瓷的聚丙烯树脂
Abstract:
A process of producing a foamed molding, wherein expanded, substantially non-crosslinked polypropylene-based resin beads are heated in a mold to fuse-bond the beads together into a unitary body. Each of the expanded beads has been surface-modified with an organic peroxide.
Abstract:
A conventional shock absorbing material formed from a foamed molding of polypropylene resin particles has an excellent cushioning property and impact resilience as compared with shock absorbing materials formed of other material resins, but is not satisfactory in terms of rigidity and energy absorbing efficiency. The present invention provides a shock absorbing material formed from an in-mold formed molding manufactured by using foamed particles, of which a base material resin is a propylene homopolymer prepared with the use of a metallocene polymerization catalyst. The base material resin has a tensile elastic modulus of 15000 kgf/cm or more, and the in-mold formed molding has such a crystal structure that an intrinsic peak a and a high temperature peak b appear as endothermic peaks in the DSC curve obtained by differential scanning calorimetry of the molding. The high temperature peak b appears on a higher temperature side than the inherent peak a does, and has a heat quantity of 25 J/g or more.
Abstract:
An expanded bead having a tubular shape with a through hole and a method for producing the same are provided. The expanded bead includes a foamed core layer and a covering layer. A polyolefin-based resin included in the covering layer has a melting point lower than a melting point of a polypropylene-based resin included in the foamed core layer. An average hole diameter d of the through hole of the expanded bead is less than 1 mm, and a ratio d/D of the average hole diameter d to an average outer diameter D of the expanded bead is 0.4 or less. The polypropylene-based resin for the foamed core layer has a flexural modulus of 1,200 MPa or more and a melting point of 158° C. or lower.