Abstract:
An unbonded flexible pipe having a length and a center axis along its length and comprising an internal sealing sheath around its center axis, a carcass (9) arranged inside the internal sealing sheath, and at least one armor (2-4) arranged around the internal sealing sheath. The carcass (9) comprises at least one helically wound elongate carcass reinforcement element providing a plurality of carcass reinforcement element windings along the length of the pipe wherein the carcass reinforcement element windings surround and/or are surrounded by a polymer structure (5), which polymer structure (5) locks said carcass reinforcement element windings relative to each other. Accordingly the carcass reinforcement element windings need not to be directly interlocked with each other, but are mainly or totally locked to each other by the polymer sturcture (5).
Abstract:
The invention relates to a method of providing a duplex stainless steel strip for an armouring layer of a flexible pipe, said method comprising - providing at least two duplex stainless steel pieces each having an end-face, - welding said end-faces of said two pieces of duplex stainless steel together to form a welded interface section using resistance welding, such as dual upset weldingor flash welding, and - providing a controlled cooling of said welded interface section. The duplex stainless steel strip should preferably be heated to a temperature of at least about 1100 °C, preferably atleast about 1200 °C, such as at least about1500 °C in said interface section, and the controlled cooling of said welded interface section preferably comprises prolonging the cooling of the interface section preferably at least for the cooling from about 800 °C to about 600 °C, more preferably at least for the cooling from about 1100 °C to about 600 °C.
Abstract:
The invention relates to a flexible pipe comprising at least one polymer layer (2), and at least one armouring layer (1, 3) unbounded to said polymer layer (2), wherein at least one polymer layer is a cationic clay containing polymer layer of a polymer material comprising a polymer matrix and from about 0.1 to about 5 % by weight of at least one cationic clay silicate. Preferred cationic clay silicates comprise kaolinite,- smectite; illite,- chlorite; and synthetic cationic clays. The cationic clay silicatemay e.g. be an organo-cationic clay. The cationic clay silicatemay preferably be exfoliated and/or intercalated in the polymer matrix. The polymer layer may preferably comprise an inner liner (1), athermally insulating layer (7), an anti-wear layer and/or an outer sheath or a sub-layer thereof.
Abstract:
The invention relates to a flexible, typically un-bonded, armoured pipe having a centre axis and comprising an inner liner surrounded by a radial armouring and an axial armouring, the radial and axial armouring each comprising at least one armouring layer of armouring profiles wound with winding angles α innermost relative to the centre axis, wherein the winding angle of the innermost armouring layer innermost is larger than the winding angle of the outermost armouring layer α outermost . The invention further relates to a method of manufacturing a flexible pipe and to its use. The object of the present invention is to provide a pipe with an outer radial armouring layer having sufficient strength and flexibility to prevent prohibitively large radial deformations of underlying axial armouring layers without considerably increasing the radial contact pressure on underlying axial armouring layer. The object is achieved by a flexible pipe comprising at least one fibrous layer surrounding the outermost armouring layer wherein said fibrous layer comprises at least two fibrous cords wound on an underlying layer. A flexible pipe according to the invention is e.g. useful in terrestric and/or subsea transport of fluids, e.g. oil or gas, at elevated temperatures and/or pressures.
Abstract:
The invention relates to a pipe structure (10) comprising a length of a flexible pipe connected to an end fitting, the flexible pipe comprising an armour layer (11; 19) and an underlying pipe layer (12; 11) to said armour layer, said underlying pipe layer having an outer surface around which armouring wires (111; 191) of an armouring layer are helically wound. The object of the present invention is to provide a coupling between a flexible pipe comprising armouring wires and an end fitting, the coupling exerting a relatively low bending or flexure strain on the wires during normal operation of the flexible pipe. The problem is solved in that the transition path of an armouring wire between the flexible pipe and the end fitting comprises an straight-line-section (194) between a wire-pipe-exit-point (195) where the wire extends away from its underlying pipe layer and a straight-line-end-point (196) on a support unit (15) of the end fitting where the armouring wire in question has its first tangential point of contact. This ahs the advantage that in a loaded situation where the armouring wires will elongate elastically leading to a change in the helical angle of the armouring wires, a pipe structure according to the invention will experience a slight twist and a controlled bending of the armouring wires on the surface of the support unit (due to a possible change in the base point of contact of the armouring wire with the support unit induced by the change of helical angle), thereby avoiding substantial bending of the individual armouring wires, which is of particular importance when the armouring wires are formed of a composite material. The invention may be used in flexible pipes for the off shore transport of fluids (e.g. oil).
Abstract:
The invention relates to a pipe structure (100) for transporting a fluid substance in a physical environment (180), and especially to the problems of sealing of a to-be-sealed interface (111) between a sealing layer (102) of a flexible pipe and an end fitting (101) for connecting the flexible pipe to an installation or to another pipe. The object of the present invention is to provide a pipe structure with a sealing that is relatively simple and able to be self-sealing in the sense that it relaxes the need for built-in compressive forces working on the sealing part. The problem is solved in that the pipe structure (100) further comprises a sealing part for sealing to-be-sealed interface (111), where the sealing part comprises an annular gasket (104) pressing the annular gasket against, respectively, the sealing layer (102) and the end fitting (101), e.g. by means of a pressing element (124). This has the advantage of providing an alternative to the traditional “solid type” sealing element (such as an O-ring or other geometrically formed solid elements). It provides a design freedom in adapting the area and shape of the surface of contact with to-be-sealed surfaces, in choice of materials, in combination with other functional elements, etc. the invention may e.g. be used in connection with the transport of pressurized liquids and gases (e.g. hydrocarbons, water, etc.) in a flexible pipe at elevated temperatures in marine environments.
Abstract:
The invention relates to an unbonded, flexible pipe having a length and comprising from inside out, a tubular inner sealing sheath, at least one metal armor layer and an outer sealing sheath of a sealing material. The unbonded, flexible pipe comprises at least one stiffened length section comprising a stiffening cover partially or totally surrounding the outer sealing sheath in the stiffened length section. The stiffening cover comprises a layer of a stiffening material having a flexural modulus which is higher than the flexural modulus of the sealing material, wherein the flexural modulus is determined according to ISO 178.
Abstract:
The invention relates to a flexible pipe comprising a plurality of layers surrounding a longitudinal axis and an at least partly integrated sensor arrangement. The plurality of layers comprising an internal sheath and one or more armouring layers, at least one armouring layer comprising at least one folded metal strip helically wound around said longitudinal axis of the pipe, at least a part of said sensor arrangement being placed in a fold of said folded metal strip, the sensor arrangement preferably comprises an optical fibre which is placed in the fold of said folded metal strip. By this flexible pipe with a sensor arrangement, the sensor arrangement may be incorporated into the armouring layer in a simple and safe way. The sensor arrangement may for example be capable of sensing at least one property, selected from the group of stress-strain, temperature, pipe leakage, wear, mechanical deformations, pressure, chemical corrosion, salt concentration of liquid in contact with the pipe and pH value of liquid in contact with the pipe.
Abstract:
The invention relates to a method of producing a flexible pipe comprising a metal carcass and an internal sealing sheath extruded onto the carcass, said 5 method comprising providing a metal carcass; heating an application section of said carcass, preferably using induction heating, to an application section temperature of at least 150 °C; extruding a non-cross-linked polyethylene material comprising a peroxide having an activation temperature above 150 °C onto said application section of said carcass; cross-linking the extruded 10 polyethylene in a cross-linking zone by raising its temperature to at least the activation temperature of said peroxide by exposing the extruded polymer material to electromagnetic waves, with a wavelength of between 0.5 µm to 0.5 m, preferably infrared radiation; and cooling said cross-linked polyethylene material to obtain the internal sealing sheath. 15 In a preferred embodiment the method comprises heating the application section to an application section temperature of between 30 and 5 °C below the activation temperature of the peroxide. 20 Preferred peroxides include butylcumyl peroxide, dicumyl peroxide, 2,5- Dimethyl-2,5-di(tert-butylperoxy)hexyne-3, 3,3,5,7,7-Pentamethyl-1,2,4- trioxepane, hydroperoxide, 2,5-dimethyl hexane 2,5-di-t-butyl peroxide, bis(t- butylperoxy isopropyl)benzene, t-butyl cumul peroxide, di-t-butyl peroxide, 2,5-dimethyl hexine-3 2,5-di-t-butyl peroxide and butylhydroperoxide. 25 A foil may be applied onto the metal carcass prior to the step of heating the metal carcass, the polyethylene material being extruded onto said foil. 30
Abstract:
The invention relates to a use of a duplex steel for the production of an armouring layer of a flexible pipe comprising at least one unbonded 5 armouring layer and at least one unbonded sealing layer wherein the duplex steel comprises in weight percent 0.01-0.05 % by weight of carbon (C) at least 0.15 % by weight of nitrogen (N) 20.0-23.0 % by weight of chromium (Cr) 10 up to 3.0 % by weight of nickel (Ni) up to 1.0 % by weight of molybdenum (Mo) 3-6 % by weight of manganese (Mn) Up to 1.0 % by weight of copper (Cu) incidental purities and 15 balance being iron (Fe). The invention also relates to a flexible pipe comprising at least one unbonded armouring layer and at least one unbonded sealing layer wherein at least one armouring layer of the flexible pipe is of this duplex steel.