Abstract:
The invention relates to a process for producing superabsorbent polymer particles, comprising polymerization of a monomer solution, drying the resulting polymer gel and grinding the dried polymer gel with a roll mill, wherein the rolls of the roll mill are cleaned by reducing the feed rate to the roll mill, and if the deflection and/or the power consumption increases above a setpoint, operating the roll mill with reduced feed, and increasing the feed rate to the roll mill.
Abstract:
The invention relates to a belt drier arrangement for drying an aqueous polymer gel and for comminuting the dried polymer gel to give dried polymer particles, comprising:
a drier setup for drying an aqueous polymer gel, a comminuting arrangement downstream of the drier setup relative to the product flow direction, for comminuting the dried polymer gel to give dried polymer particles. In accordance with the invention the comminuting arrangement comprises at least a first comminutor and a second comminutor, each having a rotatable shaft with functional tools, the second comminutor being disposed downstream of the first comminutor relative to the product flow direction.
Abstract:
The invention relates to a heat exchanger for heating gas to a temperature in the range from 150 to 400° C., wherein the gas is heated by indirect heat transfer and all the surfaces of the walls of the heat exchanger which come into contact with the gas have been hot dip galvanized and the surfaces which come into contact with the gas, after the hot dip galvanization, have been heat treated at a temperature in the range from 400 to 750° C. The invention further relates to the use of the heat exchanger.
Abstract:
The invention relates to a process for producing superabsorbent polymer particles, comprising polymerization of a monomer solution, wherein the monomer solution comprises partly neutralized acrylic acid formed by continuous mixing of acrylic acid and an aqueous solution of a base, the apparatus for preparing the partly neutralized acrylic acid comprises a vessel (B), and the feed line to vessel (B) ends inside vessel (B) below the liquid Level of the partly neutralized acrylic acid.
Abstract:
A process for producing superabsorbents, comprising the steps of i) classifying the superabsorbent particles by means of one or more sieves and ii) removing metallic impurities by means of one or more magnetic separators, wherein classification is accomplished using sieves made of a wire mesh, the wires of the wire mesh consist of a steel composed of at least 70% by weight of iron, at least 10% by weight of chromium and less than 2.5% by weight of nickel, and the throughput of superabsorbent particles in the magnetic separator is in the range from 2.0 to 6.5 g/s per cm2 of free cross-sectional area.
Abstract:
The invention relates to a classification process for superabsorbent polymer particles, comprising classifying the water-absorbent polymer particles in a screen machine under reduced pressure wherein the pressure above the uppermost sieve is from 0 to 4.0 mbar per sieve higher than below the undermost sieve.
Abstract:
A process for preparing water-absorbing polymer beads with high permeability by polymerizing droplets of a monomer solution, comprising monomers bearing acid groups, in a gas phase surrounding the droplets, wherein the monomer solution comprises polyvalent cations and the polymer beads have a mean diameter of at least 150 μm.
Abstract:
The invention relates to a heat exchanger for heating gas to a temperature in the range from 150 to 400° C., wherein the gas is heated by indirect heat transfer and all the surfaces of the walls of the heat exchanger which come into contact with the gas have been hot dip galvanized and the surfaces which come into contact with the gas, after the hot dip galvanization, have been heat treated at a temperature in the range from 400 to 750° C.The invention further relates to the use of the heat exchanger.
Abstract:
A process for producing water-absorbing polymer particles with high free swell rate and high permeability by polymerization of an aqueous monomer solution or suspension to give an aqueous polymer gel, wherein a thermal blowing agent essentially free of inorganic acid anions is mixed into the polymer gel, and subsequent thermal drying of the polymer gel.
Abstract:
The invention relates to a process for producing water-absorbing polymer particles, comprising the steps of: —processing an aqueous polymer gel from polymerization of a monomer solution or suspension, —drying the aqueous polymer gel in a conveyer dryer, in particular in a forced air conveyer dryer, wherein —the conveyer dryer has a circulating conveyer belt and the aqueous polymer gel is conveyed on the circulating conveyer belt, and wherein —the circulating conveyer belt is formed as a circulating plate conveyer belt, comprising a number of belt plates separated by a hinge line of a hinge assembly and each belt plate having a surface for receiving the aqueous polymer gel, wherein said hinge assembly comprises a knuckle joint (301) with the hinge line in form of a straight hinge line.