Water cooled mold for casting aluminum alloy wheels and manufacturing method thereof

    公开(公告)号:US10220437B2

    公开(公告)日:2019-03-05

    申请号:US15337712

    申请日:2016-10-28

    Abstract: The present invention provides a water cooled mold for casting aluminum alloy wheels and a manufacturing method thereof. The water cooled mold is provided with first-type water cooling channels with high heat exchange efficiency and second-type water cooling channels with low heat exchange efficiency. The first-type water cooling channels are concave grooves through which cooling water flows, and a cooling surface of the mold is in contact with open surfaces of the concave grooves. The second-type water cooling channels are grooves with stainless steel pipes, and the stainless steel pipes are in contact with the cooling surface of the mold. The second-type water cooling channels are installed on mold portions corresponding to wheel window positions of a cavity, and the first-type water cooling channels are installed on mold portions corresponding to spokes, flanges and rims of the cavity. The water cooled mold of the present invention is capable of accurately controlling a direction and a range of cooling within a three-dimensional space; the use of a thermal insulating groove is omitted so that the mold can be manufactured more simply and the service life of the mold can be prolonged; the cooling efficiency is high and resources are saved; and the whole device is simple to manufacture and low in cost.

    Split-Type Mold for Wheel Casting
    3.
    发明申请
    Split-Type Mold for Wheel Casting 有权
    分体式模具用于车轮铸造

    公开(公告)号:US20160368042A1

    公开(公告)日:2016-12-22

    申请号:US15184090

    申请日:2016-06-16

    CPC classification number: B22C9/065 B22C9/28 B22D18/04

    Abstract: The invention provides a split-type mold for wheel casting, the mold having an upper die, a split-type water-cooling side die and a lower die, and the split-type water-cooling side die is divided into four pieces along a circumferential direction of the wheel mold. A thermal deformation arc compensation surface is machined on ¼ arc portion of each split-type water-cooling lower side die, and a compensation surface is machined on key portions of 45-degree matching surfaces of adjacent split-type water-cooling upper side dies. The side die can effectively solve the problems such as untight matching between the matching surfaces, flashes of the matching surfaces and aluminum sticking and the like due to the thermal deformation and non-homogeneous expansion and shrinkage of the two portions of the split-type water-cooling side die.

    Abstract translation: 本发明提供了一种用于车轮铸造的分体式模具,该模具具有上模,分体型水冷侧模和下模,并且分型水冷侧模沿着 车轮模具的圆周方向。 在每个分体式水冷下侧模具的1/4圆弧部分加工热变形电弧补偿表面,并且在相邻的分流式水冷上侧模具的45度匹配表面的关键部分上加工补偿表面 。 侧模可以有效地解决匹配表面之间的不匹配,匹配表面闪光和铝粘附等问题,这是由于分开式水的两部分的热变形和不均匀的膨胀和收缩 冷却侧模。

    Water Cooled Mold for Casting Aluminum Alloy Wheels and Manufacturing Method Thereof

    公开(公告)号:US20170120322A1

    公开(公告)日:2017-05-04

    申请号:US15337712

    申请日:2016-10-28

    CPC classification number: B22C9/065 B22C9/28

    Abstract: The present invention provides a water cooled mold for casting aluminum alloy wheels and a manufacturing method thereof. The water cooled mold is provided with first-type water cooling channels with high heat exchange efficiency and second-type water cooling channels with low heat exchange efficiency. The first-type water cooling channels are concave grooves through which cooling water flows, and a cooling surface of the mold is in contact with open surfaces of the concave grooves. The second-type water cooling channels are grooves with stainless steel pipes, and the stainless steel pipes are in contact with the cooling surface of the mold. The second-type water cooling channels are installed on mold portions corresponding to wheel window positions of a cavity, and the first-type water cooling channels are installed on mold portions corresponding to spokes, flanges and rims of the cavity. The water cooled mold of the present invention is capable of accurately controlling a direction and a range of cooling within a three-dimensional space; the use of a thermal insulating groove is omitted so that the mold can be manufactured more simply and the service life of the mold can be prolonged; the cooling efficiency is high and resources are saved; and the whole device is simple to manufacture and low in cost.

    Split-type mold for wheel casting

    公开(公告)号:US09616491B2

    公开(公告)日:2017-04-11

    申请号:US15184090

    申请日:2016-06-16

    CPC classification number: B22C9/065 B22C9/28 B22D18/04

    Abstract: The invention provides a split-type mold for wheel casting, the mold having an upper die, a split-type water-cooling side die and a lower die, and the split-type water-cooling side die is divided into four pieces along a circumferential direction of the wheel mold. A thermal deformation arc compensation surface is machined on ¼ arc portion of each split-type water-cooling lower side die, and a compensation surface is machined on key portions of 45-degree matching surfaces of adjacent split-type water-cooling upper side dies. The side die can effectively solve the problems such as untight matching between the matching surfaces, flashes of the matching surfaces and aluminum sticking and the like due to the thermal deformation and non-homogeneous expansion and shrinkage of the two portions of the split-type water-cooling side die.

    Integrated Mould for Low-Pressure Casting of Wheels
    10.
    发明申请
    Integrated Mould for Low-Pressure Casting of Wheels 有权
    用于低压铸造车轮的集成模具

    公开(公告)号:US20160368043A1

    公开(公告)日:2016-12-22

    申请号:US15184052

    申请日:2016-06-16

    CPC classification number: B22C9/28 B22C9/06 B22D18/04

    Abstract: The present invention provides an integrated mould for casting of wheels. The integrated mould has an upper mould, integrated side moulds and a lower mould, wherein the number of the integrated side moulds is four in the circumferential direction of the wheel mould. Thermal deformation circular arc compensation surfaces are formed by processing on an upper and lower one-fourth circular arc part of each integrated side mould, and compensation surfaces are formed by processing on key parts of 45-degree matching surfaces of the adjacent integrated side moulds. The integrated side moulds can effectively solve the problems such as imprecise matching of the matching surfaces, parting-line flashes of the matching surfaces and adhesion of aluminum caused by thermal deformation of the integrated side moulds.

    Abstract translation: 本发明提供了一种用于车轮铸造的集成模具。 集成模具具有上模具,集成侧模具和下模具,其中一体化侧模具的数量在轮模具的圆周方向上为四个。 热变形圆弧补偿面通过在每个一体化的侧模的上下四分之一圆弧部分上进行加工而形成,并且通过对相邻的一体化侧模的45度匹配表面的关键部分进行加工形成补偿表面。 集成的侧模可以有效地解决匹配表面的不精确匹配,匹配表面的分线闪烁和由一体化侧模的热变形引起的铝粘附等问题。

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