Forging Process of Magnesium Alloy Wheel Hub

    公开(公告)号:US20230071499A1

    公开(公告)日:2023-03-09

    申请号:US17576257

    申请日:2022-01-14

    Abstract: The disclosure discloses the forging process of a magnesium alloy wheel hub comprises the following steps: step 1, heating a magnesium alloy bar to 350-420° C. and keeping the temperature for 20 minutes; step 2, forging and forming the bar under a 6000-ton forging press, and controlling the forging process in sections. The forging process of the disclosure adopts sectional control, different forging process parameters are adopted in different forging stages, so that magnesium alloy bars can exert maximum forgeability in different deformation stages, make magnesium alloy deformation process more continuous, make forging process easier, obtain forged magnesium alloy wheel hub with excellent properties, and greatly improve forging process and processing efficiency.

    Forging process of magnesium alloy wheel hub

    公开(公告)号:US11660659B2

    公开(公告)日:2023-05-30

    申请号:US17576257

    申请日:2022-01-14

    CPC classification number: B21K1/40 B21J1/06 B21J5/008 B60B2310/208

    Abstract: The disclosure discloses the forging process of a magnesium alloy wheel hub comprises the following steps: step 1, heating a magnesium alloy bar to 350-420° C. and keeping the temperature for 20 minutes; step 2, forging and forming the bar under a 6000-ton forging press, and controlling the forging process in sections. The forging process of the disclosure adopts sectional control, different forging process parameters are adopted in different forging stages, so that magnesium alloy bars can exert maximum forgeability in different deformation stages, make magnesium alloy deformation process more continuous, make forging process easier, obtain forged magnesium alloy wheel hub with excellent properties, and greatly improve forging process and processing efficiency.

    Spinning process of magnesium alloy wheel hub

    公开(公告)号:US12091736B2

    公开(公告)日:2024-09-17

    申请号:US17576276

    申请日:2022-01-14

    CPC classification number: C22F1/06 B21J1/06

    Abstract: The disclosure discloses a spinning process of a magnesium alloy wheel hub, which comprises the following steps: step 1, heating a magnesium alloy bar at 350-430° C. and keeping the temperature for 20 minutes; step 2, initially forging and forming on the bar under a forging press, wherein the forging down-pressing speed is 6-15 mm/s; step 3, finally forging and forming on the bar under a forging press, wherein the forging down-pressing speed is 5-8 mm/s; step 4, stress relief annealing on the final forged magnesium alloy blank; step 5, solid dissolving on the annealed magnesium alloy blank; step 6, taking out the solid-dissolved blank and directly spinning by a spinning machine; step 7, heating treatment and aging treatment. The magnesium alloy wheel hub with excellent performance is obtained by the process, and the spinning process and processing efficiency are greatly improved.

    Magnesium alloy, preparation method thereof, and process for preparing wheels by using the magnesium alloy

    公开(公告)号:US11827958B2

    公开(公告)日:2023-11-28

    申请号:US17576294

    申请日:2022-01-14

    CPC classification number: C22C23/02 C22C1/03 C22F1/06

    Abstract: The disclosure discloses a high-speed spinning magnesium alloy and a preparation method thereof, the magnesium alloy has Mg—Al—Zn—Mn—Sr alloy with a high formability and high strength, and its chemical composition mass percentage is: Al: 2.4-4.5 wt. %; Zn: 0.6-1.2 wt. %; Mn: 0.4-0.6 wt. %; Sr: 0.15-0.3 wt. %; the balance is Mg. The present disclosure adopts the principle that by increasing the content of Mn in the magnesium alloy, a large amount of Mn-rich phase is generated during the alloy preparation process, and the degree of subcooling is controlled so that a fine spherical dispersed nano-scale Mn-rich phase is obtained during the solidification process. The nano-scale Mn-rich precipitate phase can pin the grain boundaries and inhibit the grain boundary migration to refine grains and achieve the effect of improving the strength. The divorced eutectic Mg17Al12 phase generated during the casting process will deteriorate the structure, so Sr is added to the alloy, Sr combining with Al to suppress the coarse phase of divorced eutectic Mg17Al12, refine the grains, increase the amount of eutectic, and reduce the risk of thermal cracking of large-size cast bars. In addition, Sr weakens the texture during the high-temperature spinning forming process and reduces the risk of cracking during the spinning tension, which is beneficial to high-speed spinning forming.

    Spinning Process of Magnesium Alloy Wheel Hub

    公开(公告)号:US20230080640A1

    公开(公告)日:2023-03-16

    申请号:US17576276

    申请日:2022-01-14

    Abstract: The disclosure discloses a spinning process of a magnesium alloy wheel hub, which comprises the following steps: step 1, heating a magnesium alloy bar at 350-430° C. and keeping the temperature for 20 minutes; step 2, initially forging and forming on the bar under a forging press, wherein the forging down-pressing speed is 6-15 mm/s; step 3, finally forging and forming on the bar under a forging press, wherein the forging down-pressing speed is 5-8 mm/s; step 4, stress relief annealing on the final forged magnesium alloy blank; step 5, solid dissolving on the annealed magnesium alloy blank; step 6, taking out the solid-dissolved blank and directly spinning by a spinning machine; step 7, heating treatment and aging treatment. The magnesium alloy wheel hub with excellent performance is obtained by the process, and the spinning process and processing efficiency are greatly improved.

    Aluminum Alloy Material Smelting Device
    6.
    发明公开

    公开(公告)号:US20230194171A1

    公开(公告)日:2023-06-22

    申请号:US17676297

    申请日:2022-02-21

    CPC classification number: F27B3/18 C22C1/026 F27D27/005

    Abstract: The disclosure discloses an aluminum alloy material smelting device, comprising a furnace, a cutter packing device with a stirring shaft, a packing basket, a cutter-type stirring head, the stirring shaft connected with the packing basket, the bottom of the packing basket connected with a cutter-type stirring head, the cutter-type stirring head comprising a plurality of stirring blades, one end of the stirring blades connected with the bottom of the packing basket, the other end connected with each other on the central axis of the packing basket, and the side wall of the packing basket provided with a liquid passage hole to form liquid exchange with the solution outside the packing basket; the rotation of the cutter-type stirring head forming a solution vortex to accelerate the diffusion of added elements, and the vortex only formed under the stirring head, which will not damage the covering film formed on the surface of aluminum alloy, effectively prevent the scum on the surface from being involved in the solution again, thereby ensuring the consistency of the properties and chemical composition of the prepared aluminum alloy material, and reducing the influence of aluminum alloy scum on the solution.

    Magnesium Alloy, Preparation Method Thereof, and Process for Preparing Wheels by Using the Magnesium Alloy

    公开(公告)号:US20230193433A1

    公开(公告)日:2023-06-22

    申请号:US17576294

    申请日:2022-01-14

    CPC classification number: C22C23/02 C22C1/03 C22F1/06

    Abstract: The disclosure discloses a high-speed spinning magnesium alloy and a preparation method thereof, the magnesium alloy has Mg-AI-Zn-Mn-Sr alloy with a high formability and high strength, and its chemical composition mass percentage is: Al: 2.4-4.5 wt.%; Zn: 0.6-1.2 wt.%; Mn: 0.4-0.6 wt.%; Sr: 0.15-0.3 wt.%; the balance is Mg. The present disclosure adopts the principle that by increasing the content of Mn in the magnesium alloy, a large amount of Mn-rich phase is generated during the alloy preparation process, and the degree of subcooling is controlled so that a fine spherical dispersed nano-scale Mn-rich phase is obtained during the solidification process. The nano-scale Mn-rich precipitate phase can pin the grain boundaries and inhibit the grain boundary migration to refine grains and achieve the effect of improving the strength. The divorced eutectic Mg17Al12 phase generated during the casting process will deteriorate the structure, so Sr is added to the alloy, Sr combining with Al to suppress the coarse phase of divorced eutectic Mg17Al12, refine the grains, increase the amount of eutectic, and reduce the risk of thermal cracking of large-size cast bars. In addition, Sr weakens the texture during the high-temperature spinning forming process and reduces the risk of cracking during the spinning tension, which is beneficial to high-speed spinning forming.

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