Abstract:
PROBLEM TO BE SOLVED: To monitor conditions within a glass melting furnace.SOLUTION: A glass melting furnace is operated under a set of control parameters. A glass batch is fed into the glass melting furnace and melted into molten glass. During the melting, a surface layer comprising a portion of the glass batch and foam forms over the molten glass. A plurality of thermograms of the interior of the glass melting furnace is obtained. The thermograms are analyzed to determine whether there is instability in the thermodynamics of the surface layer. The set of control parameters are then adjusted to reduce a determined instability in the thermodynamics of the surface layer.
Abstract:
A glass manufacturing apparatus including a delivery vessel including a body portion with a cylindrical inner surface extending along a central axis of the body portion. In one embodiment, an upper end of the body portion is substantially equal to or lower than an uppermost portion of a travel path in a downstream end of a conduit connected to the delivery vessel. In another embodiment, a central axis of a delivery pipe is offset a distance from the central axis of the body portion of the delivery vessel. In still another embodiment, the delivery vessel includes a conical top including a taper angle from greater than 0° to about 20°. In further embodiments, methods include manufacturing glass with one or any combination of the above-referenced embodiments of glass manufacturing apparatus.
Abstract:
Methods and apparatus for producing display quality glass sheets are provided in which the batch materials for making the sheets are melted in a furnace whose glass-engaging surfaces comprise zirconia (ZrO2). By using molybdenum electrodes, instead of the conventional tin electrodes, to electrically heat the molten glass, the wear rate per unit area of the furnace's glass-engaging, zirconia-containing surfaces are reduced by more than 50%, thus reducing zirconia levels (solid+dissolved) in the finished glass by at least a similar amount. As a consequence of this reduction, rejection rates of finished glass sheets are lowered, which is of particular value in the production of glass sheets of large dimensions, as desired by display manufacturers and other users of such sheets.