公开(公告)号：US11791465B2

公开(公告)日：2023-10-17

申请号：US17848627

申请日：2022-06-24

Applicant: CORNING INCORPORATED

Inventor： Michael Edward Badding ,  Ryan David Bayliss ,  Jennifer Anella Heine ,  Cameron Wayne Tanner

IPC: H01M4/58 ,  H01M10/0525 ,  H01M10/0562 ,  H01M4/04 ,  H01M4/02

CPC classification number: H01M4/581 ,  H01M4/0471 ,  H01M10/0525 ,  H01M10/0562 ,  H01M2004/021 ,  H01M2004/028 ,  H01M2300/0068

Abstract: Methods of making a sintered electrode comprise forming a slurry including 40 wt % to 75 wt % of a powder comprising a chalcogenide and at least one of an alkali metal or an alkaline earth metal, 1 wt % to 10 wt % of a binder, and 30 wt % to 50 wt % of a solvent. Methods include casting the slurry into a green tape. Methods include drying the green tape to form a dried green tape by removing at least a portion of the solvent. The dried green tape includes at most 10 wt % of organic material in the dried green tape. Methods include sintering the dried green tape at a temperature from 500° C. to 1350° C. for no more than 60 minutes to form the sintered electrode.

公开(公告)号：US20250001360A1

公开(公告)日：2025-01-02

申请号：US18703562

申请日：2022-11-10

Applicant: CORNING INCORPORATED

Inventor： Ryan David Bayliss ,  Vishwanath Ganpat Deshmane ,  Danhong Zhong

IPC: B01D53/94 ,  B01J23/63 ,  B01J35/57 ,  B01J37/02

Abstract: A method for making a filtration article comprising coating a catalytic material within porous ceramic walls of a honeycomb filter body, thereafter depositing a filler material within the body, and exposing the body to a surface treatment to deposit inorganic deposits within the body on one or more portions of the walls, and burning off the filler material. A filtration article comprises inorganic deposits disposed on walls defining inlet channels; and a catalytic material in pores of walls. At least a portion of the inorganic deposits comprise bridging inorganic deposits which at least partially extend over the pores that extend to the surface of the walls, and such bridging inorganic deposits are spaced away from the catalytic material which is disposed within the walls. Soot treatment is used to space away the bridging inorganic particles from the catalytic material and/or substantially separate the inorganic particles from the catalytic material.

公开(公告)号：US20230299262A1

公开(公告)日：2023-09-21

申请号：US18021656

申请日：2021-08-05

Applicant: CORNING INCORPORATED

Inventor： Michael Edward Badding ,  Ryan David Bayliss ,  Jennifer Anella Heine ,  Cameron Wayne Tanner

IPC: H01M4/04 ,  H01M10/0525 ,  H01M4/1397 ,  H01M4/136

CPC classification number: H01M4/0471 ,  H01M10/0525 ,  H01M4/0416 ,  H01M4/0409 ,  H01M4/1397 ,  H01M4/136 ,  H01M2004/021

Abstract: A method for forming a sintered composition includes providing a slurry precursor including a chalcogenide compound; tape casting the slurry precursor to form a green tape; and sintering the green tape at a temperature in a range of 500° C. to 1350° C. for a time in a range of less than 60 min. An energy device includes a first sintered, non-polished electrode having a first surface and a second surface; a first current collector disposed on the first surface of the first electrode; an electrolyte layer disposed on the second surface of the first electrode; and a second electrode disposed on the electrolyte layer.

公开(公告)号：US20220393149A1

公开(公告)日：2022-12-08

申请号：US17642074

申请日：2020-09-18

Applicant: Corning Incorporated

Inventor： Michael Edward Badding ,  Ryan David Bayliss ,  Jennifer Anella Heine ,  Cameron Wayne Tanner

IPC: H01M4/136 ,  H01M10/0525

Abstract: A sintered electrode for a battery, the sintered electrode having a first surface positioned to face a current collector and a second surface positioned to face an electrolyte layer, such that the sintered electrode includes: a lithium cobaltite chalcogenide compound; and such that the sintered electrode has a thickness between the first surface and the second surface of 45 μm to 55 μm; and such that the sintered electrode has an open porosity of from 15% to 30%.

公开(公告)号：US20230395798A1

公开(公告)日：2023-12-07

申请号：US18237047

申请日：2023-08-23

Applicant: CORNING INCORPORATED

Inventor： Michael Edward Badding ,  Ryan David Bayliss ,  Jennifer Anella Heine ,  Cameron Wayne Tanner

IPC: H01M4/58 ,  H01M10/0525 ,  H01M10/0562 ,  H01M4/04

CPC classification number: H01M4/581 ,  H01M10/0525 ,  H01M10/0562 ,  H01M4/0471 ,  H01M2004/021

Abstract: Methods of making a sintered electrode comprise forming a slurry including 40 wt % to 75 wt % of a powder comprising a chalcogenide and at least one of an alkali metal or an alkaline earth metal, 1 wt % to 10 wt % of a binder, and 30 wt % to 50 wt % of a solvent. Methods include casting the slurry into a green tape. Methods include drying the green tape to form a dried green tape by removing at least a portion of the solvent. The dried green tape includes at most 10 wt % of organic material in the dried green tape. Methods include sintering the dried green tape at a temperature from 500° C. to 1350° C. for no more than 60 minutes to form the sintered electrode.

公开(公告)号：US20220328826A1

公开(公告)日：2022-10-13

申请号：US17848627

申请日：2022-06-24

Applicant: CORNING INCORPORATED

Inventor： Michael Edward Badding ,  Ryan David Bayliss ,  Jennifer Anella Heine ,  Cameron Wayne Tanner

IPC: H01M4/58 ,  H01M10/0525 ,  H01M10/0562 ,  H01M4/04

Abstract: Methods of making a sintered electrode comprise forming a slurry including 40 wt % to 75 wt % of a powder comprising a chalcogenide and at least one of an alkali metal or an alkaline earth metal, 1 wt % to 10 wt % of a binder, and 30 wt % to 50 wt % of a solvent. Methods include casting the slurry into a green tape. Methods include drying the green tape to form a dried green tape by removing at least a portion of the solvent. The dried green tape includes at most 10 wt % of organic material in the dried green tape. Methods include sintering the dried green tape at a temperature from 500° C. to 1350° C. for no more than 60 minutes to form the sintered electrode.

公开(公告)号：US20200266442A1

公开(公告)日：2020-08-20

申请号：US16519350

申请日：2019-07-23

Applicant: CORNING INCORPORATED

Inventor： Michael Edward Badding ,  Ryan David Bayliss ,  Jennifer Anella Heine ,  Cameron Wayne Tanner

IPC: H01M4/58 ,  H01M10/0562 ,  H01M10/0525

Abstract: A sintered electrode for a battery, the sintered electrode having a first surface positioned to face a current collector and a second surface positioned to face an electrolyte layer, such that the sintered electrode includes: a chalcogenide compound having at least one of an alkali metal or an alkaline earth metal; such that the sintered electrode has a thickness between the first surface and the second surface of 2 μm to 100 μm; and such that the sintered electrode has an open porosity of from 0.1% to 30%. A cathode for a battery, includes: a sintered electrode having a first surface and a second surface; such that the sintered electrode: has a thickness between the first surface and the second surface in a range of 2 μm to 100 μm, has a cross-sectional area of at least 3 cm2, and is a substrate of the battery.

公开(公告)号：US20220149369A1

公开(公告)日：2022-05-12

申请号：US17584740

申请日：2022-01-26

Applicant: CORNING INCORPORATED

Inventor： Michael Edward Badding ,  Ryan David Bayliss ,  Jennifer Anella Heine ,  Cameron Wayne Tanner

IPC: H01M4/525 ,  H01M10/0562 ,  H01M4/1391 ,  C01G51/00 ,  H01M4/131 ,  H01M10/0525

Abstract: An energy device has an electrode including lithium cobaltite (LCO) grains, where the LCO grains are sintered to one another forming a self-supporting sheet with porous passages. The porous passages wind and branch through the sheet. The energy device further includes a solid electrolyte comprising lithium phosphosulfide (LPS) overlaying a major surface of the sheet and extending into the porous passages. The sheet serves as mechanical support for the solid electrolyte, allowing for high temperature joining of the LPS to the LCO without binder in the LPS.

公开(公告)号：US11271201B2

公开(公告)日：2022-03-08

申请号：US16521020

申请日：2019-07-24

Applicant: CORNING INCORPORATED

Inventor： Michael Edward Badding ,  Ryan David Bayliss ,  Jennifer Anella Heine ,  Cameron Wayne Tanner

IPC: H01M4/525 ,  H01M10/0562 ,  H01M4/1391 ,  C01G51/00 ,  H01M4/131 ,  H01M10/0525

Abstract: An energy device has an electrode including lithium cobaltite (LCO) grains, where the LCO grains are sintered to one another forming a self-supporting sheet with porous passages. The porous passages wind and branch through the sheet. The energy device further includes a solid electrolyte comprising lithium phosphosulfide (LPS) overlaying a major surface of the sheet and extending into the porous passages. The sheet serves as mechanical support for the solid electrolyte, allowing for high temperature joining of the LPS to the LCO without binder in the LPS.

公开(公告)号：US20210020932A1

公开(公告)日：2021-01-21

申请号：US16521020

申请日：2019-07-24

Applicant: CORNING INCORPORATED

Inventor： Michael Edward Badding ,  Ryan David Bayliss ,  Jennifer Anella Heine ,  Cameron Wayne Tanner

IPC: H01M4/525 ,  H01M10/0562 ,  H01M10/0525 ,  C01G51/00 ,  H01M4/131 ,  H01M4/1391

Abstract: An energy device has an electrode including lithium cobaltite (LCO) grains, where the LCO grains are sintered to one another forming a self-supporting sheet with porous passages. The porous passages wind and branch through the sheet. The energy device further includes a solid electrolyte comprising lithium phosphosulfide (LPS) overlaying a major surface of the sheet and extending into the porous passages. The sheet serves as mechanical support for the solid electrolyte, allowing for high temperature joining of the LPS to the LCO without binder in the LPS.