Abstract:
Provided are low friction coatings with improved abrasion, wear resistance and methods of making such coatings. In one form, the coating includes: i) an under layer selected from the group consisting of CrN, TiN, TiAIN, TiAIVN, TiAlVCN, TiSiN, TiSiCN, TiAISiN and combinations thereof, wherein the under layer ranges in thickness from 0.1 to 100 Ltm, ii) an adhesion promoting layer selected from the group consisting of Cr, Ti, Si, W, CrC, TiC, SiC, WC, and combinations thereof, wherein the adhesion promoting layer ranges in thickness from 0.1 to 50 μη and is contiguous with a surface of the under layer, and iii) a functional layer selected from the group consisting of a fullerene based composite, a diamond based material, diamond-like-carbon and combinations thereof, wherein the functional layer ranges from 0.1 to 50 μη and is contiguous and is contiguous with a surface of the adhesion promoting layer.
Abstract:
The present disclosure relates to a welding composition for joining high manganese steel base metals and methods of applying the same. The composition includes: carbon in a range of about 0.4 wt% to about 0.8 wt%; manganese in a range of about 18 wt% to about 24 wt%; chromium in an amount of ≤ about 6 wt%; molybdenum in an amount of ≤ about 4 wt%; nickel in an amount of ≤ about 5 wt%; silicon in an amount of about 0.4 wt% to about 1.0 wt%; sulfur in an amount of ≤ about 200 ppm; phosphorus in an amount of ≤ about 200 ppm; and a balance including iron. In an embodiment, the composition has an austenitic phase.
Abstract:
The present disclosure relates to a welding composition for joining high manganese steel base metals to low carbon steel base metals, as well as systems and methods for the same. The composition includes: carbon in a range of about 0.1 wt% to about 0.4 wt%; manganese in a range of about 15 wt% to about 25 wt%; chromium in a range of about 2.0 wt% to about 8.0 wt%; molybdenum in an amount of ≤ about 2.0 wt%; nickel in an amount of ≤ about 10 wt%; silicon in an amount of ≤ about 0.7 wt%; sulfur in an amount of ≤ about 100 ppm; phosphorus in an amount of ≤ about 200 ppm; and a balance comprising iron. In an embodiment, the composition has an austenitic microstructure.
Abstract:
Provided are methods to make a drilling tool with low friction coatings to reduce balling and friction, In one form, the method includes providing one or more drilling tool components with specified locations for fitting cutters, inserts, bearings, rollers, additional non-coated components, or combinations thereof; cleaning the one or more drilling tool components; applying masking for fitting cutters, inserts, bearings, rollers, additional non-coated components or combinations thereof; applying a multi-layer low friction coating to the cleaned specified locations; removing the masking from the cleaned and coated specified locations of the one or more drilling components; inserting cutters and inserts and assembling moving parts to the cleaned and coated specified locations of the one or more drilling tool components; and assembling the one or more drilling tool components to form a drilling tool.
Abstract:
Provided are coated oil and gas well production devices and methods of making and using such coated devices. In one form, the coated device includes one or more cylindrical bodies, hardbanding on at least a portion of the exposed outer surface, exposed inner surface, or a combination of both exposed outer or inner surface of the one or more cylindrical bodies, and a coating on at least a portion of the inner surface, the outer surface, or a combination thereof of the one or more cylindrical bodies. The coating includes one or more ultra-low friction layers, and one or more buttering layers interposed between the hardbanding and the ultra-low friction coating. The coated oil and gas well production devices may provide for reduced friction, wear, erosion, corrosion, and deposits for well construction, completion and production of oil and gas.
Abstract:
Provided are coated sleeved oil and gas well production devices and methods of making and using such coated sleeved devices. In one form, the coated sleeved oil and gas well production device includes one or more cylindrical bodies, one or more sleeves proximal to the outer diameter or inner diameter of the one or more cylindrical bodies, hardbanding on at least a portion of the exposed outer surface, exposed inner surface, or a combination of both exposed outer or inner surface of the one or more sleeves, and a coating on at least a portion of the inner sleeve surface, the outer sleeve surface, or a combination thereof of the one or more sleeves. The coating includes one or more ultra-low friction layers, and one or more buttering layers interposed between the hardbanding and the ultra-low friction coating. The coated sleeved oil and gas well production devices may provide for reduced friction, wear, erosion, corrosion, and deposits for well construction, completion and production of oil and gas.
Abstract:
Provided are coated sleeved oil and gas well production devices and methods of making and using such coated sleeved devices. In one form, the coated sleeved oil and gas well production device includes one or more cylindrical bodies, one or more sleeves proximal to the outer diameter or inner diameter of the one or more cylindrical bodies, hardbanding on at least a portion of the exposed outer surface, exposed inner surface, or a combination of both exposed outer or inner surface of the one or more sleeves, and a coating on at least a portion of the inner sleeve surface, the outer sleeve surface, or a combination thereof of the one or more sleeves. The coating includes one or more ultra-low friction layers, and one or more buttering layers interposed between the hardbanding and the ultra-low friction coating. The coated sleeved oil and gas well production devices may provide for reduced friction, wear, erosion, corrosion, and deposits for well construction, completion and production of oil and gas.
Abstract:
Provided are steel structures methods of making such steel structures including structural steel components bonded by friction stir weldments with advantageous microstructures to yield improved weldment strength and weldment toughness. In one form of the present disclosure, the steel structure includes: two or more structural steel components produced by conventional melting or secondary refining practices and friction stir weldments bonding faying surfaces of the components together, wherein the chemistry and grain size of the starting structural steel satisfies one or more of the following criteria: a) 0.02 wt%
Abstract:
Provided are methods to make a drilling tool with low friction coatings to reduce balling and friction, In one form, the method includes providing one or more drilling tool components with specified locations for fitting cutters, inserts, bearings, rollers, additional non-coated components, or combinations thereof; cleaning the one or more drilling tool components; applying masking for fitting cutters, inserts, bearings, rollers, additional non-coated components or combinations thereof; applying a multi-layer low friction coating to the cleaned specified locations; removing the masking from the cleaned and coated specified locations of the one or more drilling components; inserting cutters and inserts and assembling moving parts to the cleaned and coated specified locations of the one or more drilling tool components; and assembling the one or more drilling tool components to form a drilling tool.
Abstract:
Provided are coated sleeved oil and gas well production devices and methods of making and using such coated sleeved devices. In one form, the coated sleeved oil and gas well production device includes one or more cylindrical bodies, one or more sleeves proximal to the outer diameter or inner diameter of the one or more cylindrical bodies, hardbanding on at least a portion of the exposed outer surface, exposed inner surface, or a combination of both exposed outer or inner surface of the one or more sleeves, and a coating on at least a portion of the inner sleeve surface, the outer sleeve surface, or a combination thereof of the one or more sleeves. The coating includes one or more ultra-low friction layers, and one or more buttering layers interposed between the hardbanding and the ultra-low friction coating. The coated sleeved oil and gas well production devices may provide for reduced friction, wear, erosion, corrosion, and deposits for well construction, completion and production of oil and gas.