Abstract:
A signal processor receives signaling containing information about flow rates from sensorless converters in zone circulators in heating/cooling zones controlled by temperature sensors in a hydronic heating system in order to derive an adaptive pressure set point to meet the flow rates requested by the heating/cooling zones using an adaptive system and flow control curve equation, the signaling containing information about total flow rates requested by the zone circulators; determines desired pump speeds for the zone circulators to meet temperature requirements in heat zones; provides corresponding signaling containing information about the desired pump speeds; and/or determines the adaptive pump control curve equation based upon an adaptive system curve and as a moving maximum system flow rate depending on an adaptive pressure set point, a system flow rate requested by temperature loads, a minimum pressure at no flow, a control curve setting parameter, and an adaptive moving maximum flow and pressure.
Abstract:
The present invention provides apparatus, including a hydronic sensorless pumping system, that features a signal processor or processing module configured to receive signaling containing information about motor readout values of power and speed, and also about pump and system characteristics equations together with empirical power equations that are constructed by a polynomial best-fit function together with pump affinity laws based upon a pump curve published by a pump manufacturer; and determine corresponding signaling containing information about a pump or system pressure and a flow rate at the motor readout values of power and speed, based upon the signaling received.
Abstract:
The present invention provides apparatus that features a signal processor or processing module configured to receive signaling containing information about an adaptive or self-calibrating set point control curve and a varying equivalent system characteristic curve based at least partly on an instant pump pressure and a flow rate using an adaptive moving average filter, and equivalent hydronic system characteristics associated with the instant pump pressure and the flow rate to corresponding motor power and speed reconstructed and remapped using a discrete numerical approach; and determine an adaptive pressure set point, based at least partly on the signaling received.
Abstract:
A signal processor receives signaling containing information about flow rates from sensorless converters in zone circulators in heating/cooling zones controlled by temperature sensors in a hydronic heating system in order to derive an adaptive pressure set point to meet the flow rates requested by the heating/cooling zones using an adaptive system and flow control curve equation, the signaling containing information about total flow rates requested by the zone circulators; determines desired pump speeds for the zone circulators to meet temperature requirements in heat zones; provides corresponding signaling containing information about the desired pump speeds; and/or determines the adaptive pump control curve equation based upon an adaptive system curve and as a moving maximum system flow rate depending on an adaptive pressure set point, a system flow rate requested by temperature loads, a minimum pressure at no flow, a control curve setting parameter, and an adaptive moving maximum flow and pressure.
Abstract:
The present invention provides, e.g., apparatus comprising at least one processor; at least one memory including computer program code; the at least one memory and computer program code being configured, with at least one processor, to cause the apparatus at least to: respond to signaling containing information about an instant pressure and a flow rate of fluid being pumped in a pumping system, and obtain an adaptive control curve based at least partly on the instant pressure and flow rate using an adaptive moving average filter. The adaptive moving average filter may be based at least partly on a system flow equation: SAMAt=AMAF(Qt/√{square root over (&Dgr;Pt)}), where the function AMAF is an adaptive moving average filter (AMAF), and the parameters Q and &Dgr;P are a system flow rate and differential pressure respectively. The at least one memory and computer program code may be configured to, with the at least one processor, to cause the apparatus at least to obtain an optimal control pressure set point from the adaptive control curve with respect to an instant flow rate or a moving average flow rate as SPt=MA(Qt)/SAMAt, where the function MA is a moving average filter (MA), to obtain a desired pump speed through a PID control.
Abstract:
An automatic self-driving pump system features a pump/motor/drive detector and an automatic self-driving and control design/setup module. In operation, the pump/motor/drive detector receives sensed signaling containing information about a pump/drive for operating in a hydronic pump system, e.g., stored in and sensed from a signature chip or barcode installed that can be scanned by a scanner, and provides corresponding database signaling containing information about parameters for providing automatic pump control design, setup and run to control the pump/drive for operating in the hydronic pump system, based upon the sensed signaling received. The automatic self-driving and control design/setup module receives the corresponding database signaling, and provides control signaling containing information for providing the automatic pump control design, setup and run to control the pump/drive for operating in the hydronic pump system, based upon the corresponding database signaling received.
Abstract:
A pump controller features a signal processor configured to respond to signaling containing information about three corresponding discrete arrays with respect to a discrete motor speed for each system position at a motor speed derived from 3D discrete distribution surfaces of motor power, pump differential pressure and flow rate by respective numerical interpolations; and determine corresponding signaling containing information to control a pump, or pumps in a system of pumps, or a system of pumps based upon a corresponding pump differential pressure and flow rate at the motor speed for a corresponding power reading value determined using a numerical interpolation of the three corresponding discrete arrays, the signaling received. The signal processor is configured to provide the corresponding signaling as control signaling to control the pump, or the pumps in the system of pumps, or the system of pumps.
Abstract:
Apparatus is provided featuring a signal processor or processing module configured to receive signaling containing information about a pump no flow idle (NFI) state when the pump is running at a pump idle speed; and determine corresponding signaling containing information about whether the pump should remain in a no flow shutdown (NFSD) state or the pump NFI state, based upon the signaling received. The signal processor or processing module is configured to provide the corresponding signaling containing information about whether the pump should remain in the NFSD state or the NFI state.
Abstract:
The present invention provides apparatus, including a hydronic sensorless pumping system, that features a signal processor or processing module configured to receive signaling containing information about motor readout values of power and speed, and also about pump and system characteristics equations together with empirical power equations that are constructed by a polynomial best-fit function together with pump affinity laws based upon a pump curve published by a pump manufacturer; and determine corresponding signaling containing information about a pump or system pressure and a flow rate at the motor readout values of power and speed, based upon the signaling received.
Abstract:
The present invention provides apparatus featuring a signal processor or processing module that may be configured at least to: receive signaling containing information about calibrated motor speed and power data for a hydronic pumping system; and determine system pumping flow rate and pressure associated with an equivalent hydronic system characteristic variable, based at least partly on the signaling received. The signal processor or processing module may be configured to provide corresponding signaling containing information about the system pumping flow rate and pressure determined. The corresponding signaling may contain information used to control the hydronic pumping system.