Abstract:
A method for heating metal powder, e.g., iron powder, comprises irradiating the powder with microwaves. The powder may be coated with various materials to enhance the heating effects of the microwave. For example, the powder may be coated with a non-emissive material, such as a ceramic material. The powder may also be coated with a dipole material, such as water or plastic, or a dielectric material.
Abstract:
An improved metallurgical powder composition capable of being compacted at elevated temperatures is provided comprising an iron-based powder, an alloying powder, a high temperature compaction lubricant, and a binder. The selected binders of this invention permit the bonded powder composition to achieve increased compressibility in comparison to unbonded powder compositions while reducing dusting and segregation of the alloying powder.
Abstract:
Iron-based metallurgical powder compositions are produced by mixing iron-based powder with an improved binder/lubricant that comprises dibasic organic acid and one or more additional components such as solid polyethers, liquid polyethers, and acrylic resin. These novel binder/lubricants impart one or more enhanced green properties to the powder compositions and reduce the ejection force required to remove the compositions from molds and dies.
Abstract:
A powder composition of iron-based powder particles to which is bonded a polymeric material is prepared by making a dry admixture of the iron-based particles and particles of the polymer, wetting the admixture with a solvent for the polymeric material, and removing the solvent to leave a flowable powder composition. The powder compositions can be compression molded, generally at a temperature above the glass transition temperature of the polymer, to form magnetic core components.
Abstract:
The present invention provides lubricant compositions for the powder metallurgical field. The lubricant compositions contain a solid phase lubricant such as graphite, molybdenum disulfide, and polytetrafluoroethylene in combination with a liquid phase lubricant that is a binder for the solid phase lubricant. The binder can be chosen from various classes of compounds including polyethylene glycols, polyethylene glycol esters, partial esters of C3-6 polyhydric alcohols, polyvinyl esters, and polyvinyl pyrrolidones. The binder is solubilized in an organic solvent.
Abstract:
Methods for preparing metallurgical powders containing an organic lubricant are provided. The powders are prepared by wetting a dry admixture of an iron-based powder, at least one alloying powder, and a first organic lubricant with an organic binding agent that is preferably dissolved or dispersed in a solvent. After removal of the solvent, the dried powder composition is admixed with a second organic lubricant.
Abstract:
Metallurgical powder compositions are provided which contain a metal powder in admixture with a solid, particulate polyether lubricant. The incorporation of the polyether lubricant enhances the green strength properties of compacted parts made from the powder compositions, and generally reduces the ejection forces required to remove the compacted part from the die cavity.
Abstract:
A method is provided for incorporating lubricant and a sintering aid into a metallurgical powder composition of iron-based powders. A particulate iron-based powder is contacted and wetted with solution of a metal salt of a fatty acid in an organic solvent. The solvent is removed to provide iron-based particles having a coating of the metal salt. The resulting self-lubricated powder composition can be compacted and sintered to produce a compact having superior strength properties.
Abstract:
An iron powder composition comprising an iron powder coated with a substantially uniform coating of a thermoplastic material and admixed with a boron nitride powder and a method of utilizing the mixture to produce a magnetic core component is provided. The iron powder mixture is formulated with up to about 1 % by weight of boron nitride which reduces the stripping and sliding die ejection pressures during high temperature molding and also improves the permeability of the magnetic part over an extended frequency range.