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公开(公告)号:US20200165417A1
公开(公告)日:2020-05-28
申请号:US16778721
申请日:2020-01-31
Applicant: Hexcel Corporation
Inventor: Whitney Kline , Lawrence Varholak
Abstract: A powder composition suitable for use in selective laser sintering for printing an object. The powder composition includes a first fraction including a plurality of polyaryletherketone (PAEK) particles having a mean diameter less than 30 microns, a second fraction having a plurality of polyaryletherketone (PAEK) particles having a mean diameter greater than 30 microns, and a third fraction having a plurality of carbon fibers. The first fraction and the second fraction are formed by an air classification separation performed on a pulverized powder. After the separation, the first fraction, the second fraction, and the third fraction are blended in a high intensity mixer. The powder composition when used in selective laser sinter results in parts with increased tensile strength and reduced surface roughness, among other improvements, as compared to similar powders omitting the first fraction. The PAEK may include polyetherketoneketone (PEKK).
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公开(公告)号:US20200369898A1
公开(公告)日:2020-11-26
申请号:US16422283
申请日:2019-05-24
Applicant: Hexcel Corporation
Inventor: Whitney Kline , Alden Winn , Lawrence Varholak
IPC: C09D11/102 , C09D11/037 , B33Y10/00 , B33Y70/00 , B29C64/153
Abstract: A powder composition suitable for use in selective laser sintering for printing an object. The powder composition includes a first fraction having a polyetherketoneketone (PEKK) powder having a plurality of particles. The powder composition includes a second fraction having a plurality of siloxane particles that is dry blended with the PEKK powder prior to selective laser sintering of the powder. In some embodiments, the powder composition includes a third fraction of carbon fiber. The powder composition when used in selective laser sintering results in parts with more consistent results and improves process economics.
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公开(公告)号:US11161967B2
公开(公告)日:2021-11-02
申请号:US16778721
申请日:2020-01-31
Applicant: Hexcel Corporation
Inventor: Whitney Kline , Lawrence Varholak
Abstract: A powder composition suitable for use in selective laser sintering for printing an object. The powder composition includes a first fraction including a plurality of polyaryletherketone (PAEK) particles having a mean diameter less than 30 microns, a second fraction having a plurality of polyaryletherketone (PAEK) particles having a mean diameter greater than 30 microns, and a third fraction having a plurality of carbon fibers. The first fraction and the second fraction are formed by an air classification separation performed on a pulverized powder. After the separation, the first fraction, the second fraction, and the third fraction are blended in a high intensity mixer. The powder composition when used in selective laser sinter results in parts with increased tensile strength and reduced surface roughness, among other improvements, as compared to similar powders omitting the first fraction. The PAEK may include polyetherketoneketone (PEKK).
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公开(公告)号:US20200087487A1
公开(公告)日:2020-03-19
申请号:US16134385
申请日:2018-09-18
Applicant: Hexcel Corporation
Inventor: Whitney Kline , Lawrence Varholak
Abstract: A powder composition suitable for use in selective laser sintering for printing an object. The powder composition includes a first fraction comprising a plurality of polyaryletherketone (PAEK) particles having a mean diameter less than 30 microns, a second fraction comprising a plurality of polyaryletherketone (PAEK) particles having a mean diameter greater than 30 microns, and a third fraction comprising a plurality of carbon fibers. The first fraction and the second fraction are formed by an air classification separation performed on a pulverized powder. After the separation, the first fraction, the second fraction, and the third fraction are blended in a high intensity mixer. The powder composition when used in selective laser sinter results in parts with increased tensile strength and reduced surface roughness, among other improvements, as compared to similar powders omitting the first fraction. The PAEK may include polyetherketoneketone (PEKK).
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公开(公告)号:US20240279496A1
公开(公告)日:2024-08-22
申请号:US18642703
申请日:2024-04-22
Applicant: Hexcel Corporation
Inventor: Whitney Kline , Alden Winn , Lawrence Varholak
IPC: C09D11/102 , B29C64/153 , B29C64/20 , B29K71/00 , B33Y10/00 , B33Y30/00 , B33Y70/00 , C09D11/037
CPC classification number: C09D11/102 , B29C64/153 , B33Y10/00 , B33Y70/00 , C09D11/037 , B29C64/20 , B29K2071/00 , B33Y30/00
Abstract: A powder composition suitable for use in selective laser sintering for printing an object. The powder composition includes a first fraction having a polyetherketoneketone (PEKK) powder having a plurality of particles. The powder composition includes a second fraction having a plurality of siloxane particles that is dry blended with the PEKK powder prior to selective laser sintering of the powder. In some embodiments, the powder composition includes a third fraction of carbon fiber. The powder composition when used in selective laser sintering results in parts with more consistent results and improves process economics.
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公开(公告)号:US11993722B2
公开(公告)日:2024-05-28
申请号:US16422283
申请日:2019-05-24
Applicant: Hexcel Corporation
Inventor: Whitney Kline , Alden Winn , Lawrence Varholak
IPC: C09D11/102 , B29C64/153 , B29C64/20 , B29K71/00 , B33Y10/00 , B33Y30/00 , B33Y70/00 , C09D11/037
CPC classification number: C09D11/102 , B29C64/153 , B33Y10/00 , B33Y70/00 , C09D11/037 , B29C64/20 , B29K2071/00 , B33Y30/00
Abstract: A powder composition suitable for use in selective laser sintering for printing an object. The powder composition includes a first fraction having a polyetherketoneketone (PEKK) powder having a plurality of particles. The powder composition includes a second fraction having a plurality of siloxane particles that is dry blended with the PEKK powder prior to selective laser sintering of the powder. In some embodiments, the powder composition includes a third fraction of carbon fiber. The powder composition when used in selective laser sintering results in parts with more consistent results and improves process economics.
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