Abstract:
A controllable vibration apparatus such as a linear fluid damper in which an electrical connection to a controllable valve, preferably located in the piston assembly, is made through a single-strand electrical conductor. In one embodiment, the piston and piston rod (24a) are preferably used as the source of low potential (ground or retun electrical path). An accumulator assembly (44a) preferably including a flexible diaphragm (76a) thereon can be used to provide separation of the fluid-containing chambers from a pressurized accumulator chamber. In magnetorheological (MR) fluid dampers, a special sealing system including a defined relationship between surface finish on the piston rod and magnetically soft particle size is described which enhances life of the seal system. A metal bushing (36a) with a friction-reducing surface treatment is used in combination with an energized lip seal (38a) to prevent escape of the magnetic particles from the damper and support side loads. The magnetically controlled valve can be formed from separate top (80a) and bottom (85a) pole pieces that are spaced from an outer annular ring (82a) to define a fluid passageway. The top pole piece and the annular ring can be secured together by bridging elements such as non-magnetic welds, spot welded plates, or alternatively, formed as a single unit using powdered metal processes such as PIM or MIM. The coil assembly (88a) can be configured with axially-extending pins (94a, 96a) to easily connect with a conductor. An elastomeric element (98a) provides electrical and fluid sealing engagement against the single-strand conductor. Push-on connectors (83a) preferably make the connection between the single-strand conductor and the axially extending pins. In a two single-strand conductor version, one single-strand carries the incoming current and the other the outgoing current.
Abstract:
A controllable brake, such as a magnetorheological (MR) fluid brake (20) including a rotor (28) which is preferably disc-like and rotatably supported by a shaft (30) which is rotatably supported by bushings (42) received within a housing (22). A coil assembly (48) is electrically energized to create a changeable magnetic field within a pole piece (32), which is preferably manufactured from a powdered metal material, which most preferably has a density of between about 6.8 and about 7.0 gm/cm . A magnetically-soft medium, such as an MR fluid (23) which preferably includes magnetically-soft particles disbursed in a carrier liquid is contained within first and second gaps (86 and 88) located between the pole piece (32) and rotor (28). The MR fluid's (23) rheology is controlled by the generated magnetic field to vary the operating torque of the MR brake (20). In one aspect, the brake (20) includes a magnetic saturation zone (25) to reduce the propensity of magnetizing the shaft (30). In another aspect, the pole piece halves (24 and 26) are received in radially spaced pole pockets (37) formed in the housing (22) and preferably include an axial bias spring (70) to ensure intimate contact therebetween. In another aspect, a lip projection (76) traps MR fluid (23) between the lip projection (76) and shaft (30) and minimizes fluid exposure to the shaft seal (44). In another aspect, cooling fins (55) or a projection (53) restrains rotation of the housing (22). In yet another aspect, a spring (46) centers the rotor (28) relative to the housing (22).
Abstract:
A controllable valve assembly (18) applicable in Magnetorheological (MR) fluid devices (20), such as MR mounts and MR dampers. The valve assembly (18) includes a valve body (32) having a magnetic circuit (40) contained therein which carries magnetic flux ζ, a controllable passageway (42) within the magnetic circuit (40), a MR (magnetically controlled) fluid (44) including soft-magnetic particles in a liquid carrier contained in the controllable passageway (42), a magnetic flux generator, such as a wound wire coil (46), generating magnetic flux ζ which is directed through the MR fluid (44) in the controllable passageway (42) thereby generating 'rheology' changes causing restriction in flow of MR fluid (44) therethrough. In one aspect, a one-way check valve (34) is operative with a passive passageway (36) which is arranged in parallel relationship to the controllable passageway (42) provides 'asymmetric' damping across the controllable valve (18) creating higher pressure differentials in a first direction and a lower in a second direction without 'rapidly switching' the current to the coil (46). In another aspect, 'asymmetric' damping is provided by a 'changeable gap' formed by a moveable wall portion of the controllable passageway (42). In a third aspect, a first controllable passageway provides controllable flow in a first direction and a second controllable passageway provides controllable flow in a second direction, thereby provide 'asymmetry'. In a fourth aspect, 'asymmetry' is provided by a 'variable magnetic short' which changes magnetic circuit reluctance dependent on flow direction.
Abstract:
An adjustable valve including a passageway, a field responsive fluid within the passageway, and fluid flow adjustment through the passageway. The valve is preferably used in a vibration damper. One damper includes a body, a piston, first and second chambers, a damping valve, a piston rod, an auxiliary chamber, a passageway interconnecting to the auxiliary chamber, a field responsive fluid, a field responsive fluid valve for controlling flow to the auxiliary chamber, and pressurization means. Preferably included is a cavity partition having field responsive fluid disposed on one side and non-field responsive fluid disposed on the other. This allows a reduction of MR fluid allowing use of lighter-weight, less-expensive, hydraulic fluids for flow through the piston's damping valve. In another aspect, the damper includes mechanical adjustment means for manually adjusting the damping level. Adjustment is accomplished by a moveable permanent magnet, moveable pole piece, moveable pole-and-magnet assembly, or magnetic shunt. Manual adjustment may include a knob, lever, or cable actuation. Alternately, magnetic flux is provided by an electromagnet. The valve and damper finds utility in any suspension system where a damper body is attached to a frame component, such as a bicycle frame, and the piston rod is attached to a suspension component, such as a bicycle's swingarm.
Abstract:
A controllable vibration apparatus such as a linear fluid damper in which an electrical connection to a controllable valve, preferably located in the piston assembly, is made through a single-strand electrical conductor. In one embodiment, the piston and piston rod (24a) are preferably used as the source of low potential (ground or retun electrical path). An accumulator assembly (44a) preferably including a flexible diaphragm (76a) thereon can be used to provide separation of the fluid-containing chambers from a pressurized accumulator chamber. In magnetorheological (MR) fluid dampers, a special sealing system including a defined relationship between surface finish on the piston rod and magnetically soft particle size is described which enhances life of the seal system. A metal bushing (36a) with a friction-reducing surface treatment is used in combination with an energized lip seal (38a) to prevent escape of the magnetic particles from the damper and support side loads. The magnetically controlled valve can be formed from separate top (80a) and bottom (85a) pole pieces that are spaced from an outer annular ring (82a) to define a fluid passageway. The top pole piece and the annular ring can be secured together by bridging elements such as non-magnetic welds, spot welded plates, or alternatively, formed as a single unit using powdered metal processes such as PIM or MIM. The coil assembly (88a) can be configured with axially-extending pins (94a, 96a) to easily connect with a conductor. An elastomeric element (98a) provides electrical and fluid sealing engagement against the single-strand conductor. Push-on connectors (83a) preferably make the connection between the single-strand conductor and the axially extending pins. In a two single-strand conductor version, one single-strand carries the incoming current and the other the outgoing current.
Abstract:
A controllable valve assembly (18) applicable in Magnetorheological (MR) fluid devices (20), such as MR mounts and MR dampers. The valve assembly (18) includes a valve body (32) having a magnetic circuit (40) contained therein which carries magnetic flux ζ, a controllable passageway (42) within the magnetic circuit (40), a MR (magnetically controlled) fluid (44) including soft-magnetic particles in a liquid carrier contained in the controllable passageway (42), a magnetic flux generator, such as a wound wire coil (46), generating magnetic flux ζ which is directed through the MR fluid (44) in the controllable passageway (42) thereby generating 'rheology' changes causing restriction in flow of MR fluid (44) therethrough. In one aspect, a one-way check valve (34) is operative with a passive passageway (36) which is arranged in parallel relationship to the controllable passageway (42) provides 'asymmetric' damping across the controllable valve (18) creating higher pressure differentials in a first direction and a lower in a second direction without 'rapidly switching' the current to the coil (46). In another aspect, 'asymmetric' damping is provided by a 'changeable gap' formed by a moveable wall portion of the controllable passageway (42). In a third aspect, a first controllable passageway provides controllable flow in a first direction and a second controllable passageway provides controllable flow in a second direction, thereby provide 'asymmetry'. In a fourth aspect, 'asymmetry' is provided by a 'variable magnetic short' which changes magnetic circuit reluctance dependent on flow direction.
Abstract:
An adjustable valve including a passageway, a field responsive fluid within the passageway, and fluid flow adjustment through the passageway. The valve is preferably used in a vibration damper. One damper includes a body, a piston, first and second chambers, a damping valve, a piston rod, an auxiliary chamber, a passageway interconnecting to the auxiliary chamber, a field responsive fluid, a field responsive fluid valve for controlling flow to the auxiliary chamber, and pressurization means. Preferably included is a cavity partition having field responsive fluid disposed on one side and non-field responsive fluid disposed on the other. This allows a reduction of MR fluid allowing use of lighter-weight, less-expensive, hydraulic fluids for flow through the piston's damping valve. In another aspect, the damper includes mechanical adjustment means for manually adjusting the damping level. Adjustment is accomplished by a moveable permanent magnet, moveable pole piece, moveable pole-and-magnet assembly, or magnetic shunt. Manual adjustment may include a knob, lever, or cable actuation. Alternately, magnetic flux is provided by an electromagnet. The valve and damper finds utility in any suspension system where a damper body is attached to a frame component, such as a bicycle frame, and the piston rod is attached to a suspension component, such as a bicycle's swingarm.
Abstract:
A controllable vibration apparatus such as a linear fluid damper in which an electrical connection to a controllable valve, preferably located in the piston assembly, is made through a single-strand electrical conductor. In one embodiment, the piston and piston rod (24a) are preferably used as the source of low potential (ground or retun electrical path). An accumulator assembly (44a) preferably including a flexible diaphragm (76a) thereon can be used to provide separation of the fluid-containing chambers from a pressurized accumulator chamber. In magnetorheological (MR) fluid dampers, a special sealing system including a defined relationship between surface finish on the piston rod and magnetically soft particle size is described which enhances life of the seal system. A metal bushing (36a) with a friction-reducing surface treatment is used in combination with an energized lip seal (38a) to prevent escape of the magnetic particles from the damper and support side loads. The magnetically controlled valve can be formed from separate top (80a) and bottom (85a) pole pieces that are spaced from an outer annular ring (82a) to define a fluid passageway. The top pole piece and the annular ring can be secured together by bridging elements such as non-magnetic welds, spot welded plates, or alternatively, formed as a single unit using powdered metal processes such as PIM or MIM. The coil assembly (88a) can be configured with axially-extending pins (94a, 96a) to easily connect with a conductor. An elastomeric element (98a) provides electrical and fluid sealing engagement against the single-strand conductor. Push-on connectors (83a) preferably make the connection between the single-strand conductor and the axially extending pins. In a two single-strand conductor version, one single-strand carries the incoming current and the other the outgoing current.