Abstract:
A method of fabricating an alloy sputtering target having fine precipitates of the second phase material and small, randomly oriented and uniform grains. The new method includes solution treatment to minimize second-phase precipitate size, cryodeformation to prevent the formation of cubic structures and recrystallization to generate fine uniform grain sizes having a random orientation.
Abstract:
A method of forming a sputter target/backing plate assembly comprises the steps of: providing a target (16) fabricated from a first material having a coefficient of thermal expansion; providing a backing plate (12) fabricated from a second material having a coefficient of thermal expansion; providing a block (20) fabricated from a third material having a coefficient of thermal expansion; positioning the block (20) on one side of the backing plate (12); positioning the target (16) on the other side of the backing plate (12); and subjecting the target (16), backing plate (12) and block (20) to elevated temperature and pressure to bond the target (16), backing plate (12) and block (20) together. The third material is selected so as to have a coefficient of thermal expansion which counteracts the effects of the coefficients of thermal expansion of the first and second materials. The third material may be selected so as to have a coefficient of thermal expansion which is approximately the same as the coefficient of thermal expansion of the first material.
Abstract:
A titanium nitride film is annealed at a temperature less than 500 DEG C by subjecting said titanium nitride film to an RF created plasma generated from a nitrogen-containing gas in a rotating susceptor reactor. The formed film is comparable to a thin film annealed at significantly higher temperatures, making this process useful for integrated circuits containing aluminum elements.
Abstract:
A sputtering apparatus (10) is provided with a cathode assembly (21) formed of a cathode unit (22) having a moveable magnet assembly and a cooling water source therein, and a removable target assembly (23) that includes a replaceable target unit (25) and a removable and preferably reusable cooling jacket (40) that seals to the rear face (33) of the target unit and encloses a cooling cavity (45) therebetween. Ducts (50) are configured to automatically disconnect and reconnect the cooling cavity to the water source when the target assembly is removed from and reconnected in the cathode assembly. The target unit includes a volume of sputtering material on which is a front sputtering face (32), and has a recessed rim (34) surrounding the sputtering face. The rim is configured to form a vacuum seal to the wall of a sputtering chamber and a water seal to the cooling jacket. Thereby, the magnet assembly is isolated from contact with the cooling liquid. A central connection, preferably in the form of a projecting hub (35), is centered at the target unit back and connects to a shaft (65) in the cathode assembly to support the target material against distortion from pressure and heat variances, generally tending to force the center of the target into the processing chamber (13). Preferably, the target (25) is formed of an integral piece of sputtering material, where the material permits, and otherwise the rim and hub may be part of a backing plate (25b) bonded to the target material to form the target unit. In either event, the back of the target unit is intrinsically, or is coated or otherwise treated to be, impermeable to contamination from the cooling water.
Abstract:
A wafer heating chuck (10) includes a backplane (11) for mounting the wafer thereon. A rear surface of the backplane includes an outer annular recess (20) with an outer angled wall (22). An outer annular heater is located within the recess and has an outer surface complementarily angled with respect to the wall. An inner annular heater (30) resides inside the outer heater, adjacent the rear surface. A clamping member secured to the backplane includes inner (26) and outer (36) retainers which separately clamp the inner and outer heaters, respectively, to the backplane to assure solid to solid contact for optimum heat transfer therebetween. Sensors (52, 54) sense backplane temperature at the inner and outer regions. Coolant is directed through channels (44) in the backplane and through channels in a cooling ring (70) secured to a backplane to influence the temperature of the backplane. A controller (80) connects to the heaters, the sensors and coolant supplies for temperature profiling to achieve temperature uniformity during processing for a wafer (12) mounted to the backplane of the heating chuck.
Abstract:
A fixture (10) for holding a plurality of masking elements (28, 30) while the masking elements are being baked to remove impurities is disclosed. The masking elements (28, 30) are used to mask dies used for forming sputtering targets used to deposit thin films on a substrate. The fixture (10) includes a housing (12) having first and second end walls (22, 24) connected between first and second side walls (18, 20) wherein the first and second end and side walls form an interior aperture (16). In addition, the fixture (10) includes several slots (26) which are formed in the first and second side walls (18, 20) wherein each of the slots (26) are suitable for holding a single masking element (28, 30). In particular, the interior aperture (16) is of a sufficient size and the slots (26) are positioned such that suitable air circulation is provided between each of the masking elements (28, 30) to expose the masking elements to a predetermined temperature suitable for removing the impurities from the masking elements. Furthermore, the fixture (10) includes openings (32) formed in the end walls (22, 24) which enable handling of the fixture and provide additional air circulation.
Abstract:
An apparatus and process for making metal oxide sputtering targets from volatile and thermally unstable metal oxide powder (11) by hotpressing the metal oxide powder (11) in a graphite die assembly (12) having a ceramic barrier sleeve (24) disposed therein to isolate the metal oxide powder (11) from the graphite die assembly (12) components. To avoid the drawbacks of retaining vapors and gases in the powdered target material during hot-pressing, a gas release device is disposed within the die cavity (19) to minimize the amount of trapped vapor and gas. Heat treating said powdered target starting material prior to loading said material into said die cavity to partially reduce said powder also reduces the amount of vapor and gas retained in the powdered target material during hot-pressing.
Abstract:
Using plasma enhanced chemical vapor deposition, various layers (29) can be deposited on semiconductor substrates (28) at low temperatures in the same reactor. When a titanium nitride film is required, a titanium film can be initially deposited using a plasma enhanced chemical vapor deposition wherein the plasma is created within 25 mm of the substrate surface, supplying a uniform plasma across the surface. The deposited film can be subjected to an ammonia anneal, again using a plasma of ammonia created within 25 mm of the substrate (28) surface, followed by the plasma enhanced chemical vapor deposition of titanium nitride by creating a plasma of titanium tetrachloride and ammonia within 25 mm of the substrate surface. This permits deposition film and annealing at relatively low temperatures less than 800 DEG C. When titanium is so deposited over a silicon surface, titanium silicide will form at the juncture which then can be nitrided and coated with titanium or titanium nitride using the plasma enhanced chemical vapor deposition of the present invention. Thus, the present method permits the formation of multiple layers of titanium, titanium nitride, titanium silicide over the surface of the substrate in the same reactor (20).
Abstract:
A sputtering cathode assembly provides particularly uniform coatings. The assembly includes a sputtering target (10) and a collimator (20) positioned to lie between the target and a wafer (15) to be coated. A magnet assembly, preferably rotating, shapes the plasma to produce an erosion profile (12) that forms an erosion groove (18) around the periphery of the target (10) and a shallower erosion area interior of the groove (18) and at least about half as deep, and preferably between 0.6 and 0.75 as deep as the groove. The assembly enhances uniformity where collimator aspect ratios exceed approximately 0.5, and particularly where aspect ratios are from 1.0 to over to 2.0, and may vary over the life of the collimator and targets used therewith.
Abstract:
A fixture (10) for measuring the temperature of a chamber at a number of locations includes a body (11) sized for placement within the chamber, and a number of temperature probes (12) mounted on the body in orientations such that, when the body is placed within the chamber, the probes measure the temperature of the chamber at desired locations. The body also includes adjustable guides (16, 17) which engage the walls of the chamber to assist in positioning the body.