Abstract:
A sensor (32) and method is provided for measuring one or more select components of a material (18). The method measures the components by emitting electromagnetic radiation (42) at the material (18) and detecting the intensity of the emerging radiation at the material at separate locations (36, 37) from the source (38). The sensor (32) provides a radiation source (38) for emitting radiation (42) at a sheet (18), a plurality of detecting means (70-73, 82, 83, 90, 91, 98, 99), wherein the detecting means are offset from the source (38) substantially the same or unequally, for detecting radiation (42) after interaction with the sheet (18) and first and second reflectors (28, 30) for directing the radiation for multiple interactions with the sheet (18) when moving from the source aperture (34) to the detecting means. The invention can accurately measure the select components (e.g., moisture) of different grades of paper by eliminating the effects of the scattering power and determining absorption power at each band of the spectrum considered necessary for a particular measurement.
Abstract:
An on-line laser triangulation position sensing system provides measurements of the surface features of a moving sheet such as paper. The measurements are correlatable with measurements made with standard laboratory surface smoothness testers and provide predictions of the printability of paper during its fabrication. The sensing system includes a segmented balance detector having a high frequency response. The sensing system further includes signal processing circuitry comprising a plurality of channels, each channel including a filter. The various filters have different cutoff frequencies for passing different frequency spectra representing ranges of surface feature scale sizes. The cutoff frequency of each filter is varied in response to variations in sheet speed. The sheet sensing system further includes a sheet stabilizer to minimize flutter in the measurement region and a standardizing member permitting performance verification of the sensor system at at least one scale size spectrum. The sensing system may also be provided with a sheet compressor to compress the sheet in the measurement region so as to simulate the pressures applied to sheet samples by laboratory air leak smoothness testers. The output of the position sensing system may be used in conjunction with various kinds of papermaking machines to control one or more of the many papermaking process parameters that determine the smoothness or texture of the final product. The sensing system can be used to measure tissue crepe and such measurement can be utilized to control various crepe-determining stages in a tissue making machine and to monitor the condition of the creping or doctor blade in such a machine.
Abstract:
An on-line scanning sensor system (fig. 1) includes a mid-infrared spectrophotometric analyzer (fig. 2), such as an interferometer, that can be used on-line in manufacturing environments. More particularly, the on-line scanning sensor system includes a first carriage (36) for scanning motion across a traveling sheet of material (30); interferometer components that are carried by the first carriage and that include devices for splitting and recombining infrared light (51), and for directing a collimated beam of the recombined light onto a traveling web of sheet material (58). Further, the system includes a detector system (62) for receiving light from the interferometer components during scanning.
Abstract:
A contacting caliper gauge for measuring the thickness of a moving sheet. The gauge has two extendible members located opposite one another on opposite sides of the sheet. Each extendible member forces a caliper pad into contact with the sheet. Each pad is connected to the extendible member so that the rear portion of the pad exerts greater pressure on the sheet than the front portion. Each pad is also preferably tapered so that the rear end surface and the sheet contacting surface form a sharp edge at the rear of the pad and an angle of 90 degrees or less. Both the shape of the pad and its positioning with respect to the extendible member act to limit build up of adhesive material on the sheet contacting surface of the pads.
Abstract:
A nuclear gauge (7) for making measurements of travelling webs (11) in continuous sheet-making processes includes an enclosure (20), an encapsulated nuclear source (28), and a wheel-like member (10) mounted in the enclosure means for carrying the encapsulated nuclear source between two angularly-displaced positions. The first of the angularly-displaced positions is the position whereat the encapsulated nuclear source makes measurements of a web that travels past the gauge, and the second position is the location whereat the encapsulated nuclear source faces a sidewall of the enclosure means at a location remote from the first position. The nuclear gauge also has an aperture (16) which is formed through the enclosure for providing a window through which the encapsuled nuclear source, when located in the first position, can emit radiation onto a web that travels past the window.
Abstract:
An infrared web moisture sensor (10) which is substantially temperature and basis weight insensitive comprises a source (16) of infrared radiation for directing an infrared beam (24) through the web (12) and an infrared detecting unit (18) on the other side of the web which measures the transmission of the infrared beam troough the web at three separate wavelength regions. The transmission in the first wavelength region is primarily sensitive to the moisture content of the web. The transmission in the second wavelength region is less sensitive to the moisture content. The transmission in the third wavelength region provides an indication of the web temperature. Temperature insensitivity is achieved by selecting the temperature response of a measurement band pass filter (42) and a reference band pass filter (40) based on the maximum basis weight and the maximum moisture content of the web and compensating for any remaining temperature sensitivity with a temperature correction band pass filter (48).
Abstract:
Sheet-gauging apparatus for gauging properties of moving sheet material and having upper and lower gauging heads is provided. The sheet-gauging apparatus includes liquid conduction means to cause liquid to flow in thermal communication with portions of the system and to thereby reduce temperature gradients within the system.
Abstract:
The apparatus and method of the present invention provide means by which non-warped corrugated paperboard sheet (10) may easily and consistently be produced. The cross-directional moisture content profiles of the top and bottom liners (12, 16) of the corrugated sheet (10) are automatically monitored, and controlled with independently operable water jets (19, 23) such that the liners (12, 16) have approximately equal machine and cross-direction moisture content profiles. The moisture content profiles of the liners (12, 16) are controlled to equalize the machine direction and cross-directional stresses created within the liners (12, 16) as they dry out, thereby producing non-warped corrugated paperboard sheet (10).
Abstract:
Disclosed is an apparatus for measuring on-line the color and color-related properties of a moving sheet. Contrast ratio reflectance measurements are made for providing opacity corrections substantially in real time for a full color spectrum. An optical color sensor in accordance with the invention includes a pair of synchrhonized spectrometers, the first spectrometer being aligned to view a region of the sheet backed with a highly reflective ("white") material and the second spectrometer being aligned to view a region of the sheet backed with a higly absorptive ("black") material. The use of two spectrometers permits substantially simultaneous "black" and "white" measurements for a full color spectrum. The optical color sensing system further includes two light sources, a flashlamp and a continuously energized tungsten filament lamp. Light beams from the two sources are combined to form a sheet-illuminating third beam approximating the D65 standard source. The intensity of the flashlamp is electronically controlled to maintain the balance of UV to visible light that characterizes the standard source. The color sensor further includes a sheet backing system including a rotatable standard wheel carrying a white standard tile. Provision is made to permit rotation of the standard wheel and to standardize the sensor off-sheet while maintaining isolation of the white standard tile from the paper mill environment.
Abstract:
In a continuous sheetmaking process, a synthetic measurement is constructed having a higher signal to noise ratio than that of each original measurement in situations where more than one redundant measurement is available. The dynamic characteristics are assumed to be identical except for a gain factor. A cross directional control system is employed in which a plurality of actuators (23) apply excitation signals of equal magnitude to the system. Data is then recovered by the scanning head of the sensor (30). A root means square or average calculation can be conducted at each sample interval such that only the synthetic measurement series needs to be collected and not all of the original measurements.