Abstract:
According to one aspect, a pump assembly includes a fluid cylinder, the fluid cylinder including a fluid passage, the fluid passage defining a tapered internal shoulder of the fluid cylinder, the tapered internal shoulder defining a first angle. A valve controls flow of fluid through the fluid passage. The valve includes a valve seat, which is disposed in the fluid passage and includes a tapered external shoulder, the tapered external shoulder defining a second angle. In one embodiment, the first tapered external shoulder engages the first tapered internal shoulder to distribute and transfer loading.
Abstract:
The valve member includes a valve body and a seal. The valve body defines a first frusto-conical surface and an outside annular cavity. The seal extends within the outside annular cavity and includes a first tapered and circumferentially-extending surface adapted to sealingly engage the tapered surface of the valve seat. In another aspect, the seal includes an annular bulbous protrusion from which the first tapered and circumferentially-extending surface angularly extends, the first tapered and circumferentially-extending surface extending between the annular bulbous protrusion and the first frusto-conical surface of the valve body. In another aspect, an offset distance is defined between the first frusto-conical surface of the valve body and at least a portion of the first tapered and circumferentially-extending surface of the seal, the offset distance extending in a direction that is perpendicular to at least the first frusto-conical surface of the valve body.
Abstract:
According to one aspect, a pump assembly includes a fluid cylinder, and the fluid cylinder includes a fluid passage that defines a tapered internal shoulder of the fluid cylinder. The tapered internal shoulder defines a first frusto-conical surface. A valve controls flow of fluid through the fluid passage. The valve includes a valve seat, which includes a seat body disposed in the fluid passage, and a bore formed through the seat body and through which fluid flows. The seat body includes inlet and outlet end portions, wherein the fluid flows into the bore at the inlet end portion and flows out of the bore at the outlet end portion. The inlet end portion of the seat body defines a second frusto-conical surface. In one embodiment, the second frusto-conical surface engages the first frusto-conical surface to distribute and transfer loading.
Abstract:
A fluid end 15 for a multiple reciprocating pump assembly 12 comprises at least three plunger bores 61 or 91, each for receiving a reciprocating plunger 35. Each plunger bore has a plunger bore axis 65 or 95. The plunger bores are arranged across the fluid end to define a central plunger bore and lateral plunger bores located on either side of the central plunger bore. The fluid end 15 also comprises at least three respective suction valve bores 59 or 89 in fluid communication with the plunger bores. Each suction valve bore can receive a suction valve 41 and has a suction valve bore axis 63 or 93. The fluid end 15 also comprises at least three respective discharge valve bores 57 or 87 in fluid communication with the plunger bores. Each discharge valve bore can receive a discharge valve 43 and has a discharge valve bore axis 63 or 93. At least one of the axes of at least one of the suction and discharge valve bores is offset in the fluid end from its respective plunger bore axis.
Abstract:
A fluid end (15) for a multiple reciprocating pump assembly (12) comprises at least three plunger bores (61) or (91) each for receiving a reciprocating plunger (35), each plunger bore having a plunger bore axis (65) or (95). Plunger bores being arranged across the fluid head to define a central plunger bore and lateral plunger bores located on either side of the central plunger bore. Fluid end (15) has suction valve bores (59) or (89), each suction valve bore receiving a suction valve (41) and having a suction valve bore axis (63) or (93). Discharge valve bores (57) or (87), each discharge valve bore receiving a discharge valve (43) and having a discharge valve bore axis (63) or (93). The axes of at least one of suction and discharge valve bores is inwardly offset in the fluid end from its respective plunger bore axis.
Abstract:
This disclosure provides a valve seat having cladded surfaces of high hardness in order to improve the service life of valve seats. The cladded surfaces may include various materials of favorable mechanical properties for mitigating failure mechanisms known for common valve seats (e.g., having a common base metal throughout). In one example, the cladded surfaces are created using an additive manufacturing process, such as laser metal deposition. The cladded surfaces offer advantages including metallurgical bonding, localized low heat input at the laser focus (thus enabling accurate control of temperature and mitigating undesirable heat treatment effects), ductility in middle layers for increasing impact resistance, variable cladding thickness (optionally exceeding 1 mm), increased hardness by material and fusing temperature selections, corrosion resistance, modification of mechanical properties of the same selected material, and allowing for sensor embedment.
Abstract:
This disclosure presents a pump body, such as a fluid end housing used in a reciprocating pump, which provides an integral seating or engagement surface (or a valve seat integrated with the pump body) for a valve member. The integral engagement surface removes the need for a separate, replaceable valve seat and can last as long as the service life of the fluid end housing. This saves multiple maintenance services during the service life of the fluid end housing, along with the associated down time, labor costs, and material costs for the new valve seats. The integral engagement surface thus performs as an integral valve seat to the pump body. In some embodiments, the integral engagement surface may be coated, heat-treated, or otherwise modified to increase its wear resistance, such as by including one or more wear-resistant inserts to at least partially contact the valve member.
Abstract:
A fluid end block for attachment to a power end of a high pressure reciprocating pump includes a main body portion having an outwardly facing body forward face, an outwardly facing body rear face opposite the body forward face, and opposing side surfaces. A web portion protrudes outwardly from the outwardly facing body forward face. The web portion may have an outwardly facing web forward face and a curvilinear side surface. The web portion may be integral with the main body portion. A plurality of bosses protrude from the web forward face and having a forward facing end. The plurality of bosses may be integral with the main body portion and the web portion. A plunger bore extends through one of the plurality of bosses configured to receive a reciprocating plunger.
Abstract:
A plate segment for a reciprocating pump power end frame assembly, the power end frame assembly having a pair of end plate segments and at least one middle plate segment disposed between the end plate segments. The plate segment consists of the middle plate segment or one of the pair of end plate segments and includes a plate having a front wall, a rear wall, a top wall, a bottom wall and a pair of sidewalls and at least one opening forming a bearing support surface, the opening extending through the plate. The plate segment further includes at least one extension extending from at least one of the sidewalls of the plate at a position to align with and contact a corresponding extension on an adjacently positioned plate.
Abstract:
A fluid end 15 for a multiple reciprocating pump assembly 12 comprises at least three plunger bores 61 or 91, each for receiving a reciprocating plunger 35. Each plunger bore has a plunger bore axis 65 or 95. The plunger bores are arranged across the fluid end to define a central plunger bore with lateral plunger bores located on either side. The fluid end 15 also comprises at least three respective suction valve bores 59 or 89 in fluid communication with the plunger bores. Each suction valve bore can receive a suction valve 41 and has a suction valve bore axis 63 or 93. The fluid end 15 also comprises at least three respective discharge valve bores 57 or 87 that can receive a discharge valve 43 and are in fluid communication with the plunger bores. Axes of suction and discharge valve bores are offset in the fluid.