Abstract:
An apparatus for continuous needless electrospinning of a liquid polymer source into a nanoscale or submicron scale polymer fiber web includes an electrospinning enclosure, a wire drive system located external to the electrospinning enclosure and a plurality of continuous electrode wires. The electrospinning enclosure includes and electrospinning zone and one or more liquid polymer coating devices where liquid polymer is coated onto the plurality of continuous electrode wires. The plurality of continuous electrode wires are parallel to each other, engaged with the wire drive system, and extend through the electrospinning enclosure and the one or more liquid polymer coating devices located therein. High voltage is applied to the plurality of continuous electrode wires in the electrospinning zone to form nanoscale or submicron scale polymer fibers from the liquid polymer coated on the electrode wires.
Abstract:
A method for preparing a high temperature melt integrity separator, the method comprising spinning a polymer by one or more of a mechanical spinning process and an electro-spinning process to produce fine fibers.
Abstract:
A method for preparing a high temperature melt integrity separator, the method comprising spinning a polymer by one or more of a mechanical spinning process and an electro-spinning process to produce fine fibers.
Abstract:
A process of forming a non-woven web including spinning a plurality of continuous polymeric filaments including a polyetherimide component selected from polyetherimide homopolymers, polyetherimide co-polymers, aromatic polyester homopolymers, aromatic polyester copolymers, and combinations thereof at a rate of at least 300 grams/hour/spinneret. The continuous filaments have a diameter ranging from 50 nanometer to 5 microns, preferably 50 nanometers to 2 microns.
Abstract:
An apparatus for continuous needleless electrospinning of a nanoscale or submicron scale polymer fiber web onto a substrate includes an electrospinning enclosure that includes at least one liquid polymer coating device and an electro spinning zone and a wire drive system located external to the electro spinning enclosure. The wire drive system drives a plurality of continuous electrode wires through the electrospinning enclosure. A liquid polymer recycle and feed system is located external to the electrospinning enclosure and includes a recycle and feed tank that supplies liquid polymer to and receives overflow liquid polymer from the at least one liquid polymer coating device. A vapor collection and solvent recovery system includes at least one exhaust stream, collects and processes vapors generated in the electrospinning enclosure, and maintains a pressure in the electrospinning enclosure that is lower than atmospheric pressure.
Abstract:
The invention concerns spunbond nonwoven fabrics comprising a plurality of bicomponent filaments, the bicomponent filaments having a segmented pie cross-sectional configuration including a polycarbonate component and a polypropylene component, wherein a ratio of the polypropylene component to the polycarbonate component is between about 5:95 and about 95:5.
Abstract:
A method for preparing a high temperature melt integrity separator, the method comprising spinning a polymer by one or more of a mechanical spinning process and an electro-spinning process to produce fine fibers.
Abstract:
An apparatus for continuous needleless electrospinning of a nanoscale or submicron scale polymer fiber web onto a substrate includes an electrospinning enclosure that includes at least one liquid polymer coating device and an electro spinning zone and a wire drive system located external to the electro spinning enclosure. The wire drive system drives a plurality of continuous electrode wires through the electrospinning enclosure. A liquid polymer recycle and feed system is located external to the electrospinning enclosure and includes a recycle and feed tank that supplies liquid polymer to and receives overflow liquid polymer from the at least one liquid polymer coating device. A vapor collection and solvent recovery system includes at least one exhaust stream, collects and processes vapors generated in the electrospinning enclosure, and maintains a pressure in the electrospinning enclosure that is lower than atmospheric pressure.
Abstract:
A process for drying resinous materials, comprising: delivering, by way of a plurality of resin channels, resin fluid comprising polymer and solvent into at least first and second steam channels (101) having within a flow of steam, the first and second steam channels (101) each receiving resin fluid from a plurality of resin channels, the first and second steam channels each (101) being received by a stage 1 manifold (121), the steam and resin being delivered under conditions so as to separate at least some of the solvent from the resin fluid; and collecting at least some of the polymer from the resin fluid.
Abstract:
A process of forming a non-woven web including spinning a plurality of continuous polymeric filaments including a polycarbonate homopolymer component, a polycarbonate copolymer component, and combinations thereof at a rate of at least 300 grams/hour/spinneret.