Techniques and materials for the accelerated removal of catalyst material from diamond bodies

    公开(公告)号:IE20090812A1

    公开(公告)日:2010-06-23

    申请号:IE20090812

    申请日:2009-10-20

    Abstract: A method for making a thermally stable cutting element may include forming an acid mixture containing two different acid species by combining an acid sloution and at least one acid-forming compound is provided in solid form, and wherein the at least one acid-forming compund produces and acid that is different than the acid sloution; treating at least a portion of a sintered diamond body by placing the sintered diamond body in the acid mixture, wherein the sintered diamond body comprises; a matrix phase of bonded-together diamond grains; a plurality of interstitial regions dispersed within the matrix phase; and a metal material disposed within a plurality of the interstitial regions; wherein the treating removes the metal material from at least a portion of the plurality of interstitial regions; and removing the sintered diamond body from the acid moxture after perdetermined length of time, wherein at least a portion of the diamond body removed from the acid mixture is substantially free of the metal and is a thermally stable diamond body.

    A method of forming polycrystalline diamond material with nano-sized grain growth inhibitor

    公开(公告)号:GB2485912A

    公开(公告)日:2012-05-30

    申请号:GB201120497

    申请日:2011-11-29

    Abstract: A method of forming a polycrystalline diamond material with fine diamond grains and nano-sized particles of a grain growth inhibitor is disclosed which includes providing a mixture of diamond particles with an average particle size of about 1 micron or less, distributing a plurality of nano-sized titanium-containing particles with the diamond mixture by depositing a plurality of titanium oxide particles on surfaces of the diamond particles and converting the titanium oxide particles into titanium-containing grain growth inhibitor such as titanium nitride, titanium carbide or titanium carbonitride, and sintering the mixture of diamond particles and titanium-containing particles at high pressure and high temperature to create a polycrystalline structure of sintered diamond grains. Also disclosed is a method of fabricating a polycrystalline diamond by mixing nano-sized titanium containing particles with diamond particles and sintering the mixture to form a polycrystalline diamond structure.

    BINDERLESS CBN SINTERING WITH CUBIC PRESS

    公开(公告)号:ZA201808295B

    公开(公告)日:2021-10-27

    申请号:ZA201808295

    申请日:2018-12-07

    Inventor: BAO YAHUA

    Abstract: A method of sintering a binderless cBN body includes providing a boron nitride particle mixture into a pressure chamber, the boron nitride particle mixture having a first type of boron nitride particles and boron nitride filler particles, and the boron nitride filler particles having a different size and/or type than the first type of boron nitride particles, and sintering the boron nitride particle mixture in the pressure chamber to form the cBN body by generating a pressure in the pressure chamber of less than 7.7 GPa and heating the boron nitride particle mixture to a temperature ranging from about 1900° C. to about 2300° C., wherein the cBN body has a density of at least 97 percent.

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