Abstract:
The invention relates to a cooking oven for mass production of food products and a method for cooking food products. The oven includes an enclosure housing (10) which forms a cooking chamber (12) having an endless pervious conveyor (28) therein upon which food products are transported through the cooking chamber. The conveyor (28) is arranged to provide a helically extending path over which food products will travel to increase dwell time within the cooking chamber while taking less floor space. A heated gaseous cooking medium is introduced into the cooking chamber and is circulated through an annulus formed by the helically extending conveyor (28) to achieve high heat transfer to the food products being cooked. The oven can utilize steam and/or heated air to achieve varied cooking characteristics as desired and allows substantial versatility in the cooking process.
Abstract:
The method and apparatus of the invention describes an oven (10) having a housing formed by an enclosure (12), the enclosure (12) having a cooking chamber (18) in a portion thereof. The oven housing may also include an inlet (20) and outlet (22) positioned in predetermined relationship to the cooking chamber (18) and a conveyor belt (24) on which food products to be cooked are positioned. The conveyor belt (24) travels through the oven housing from the inlet (20) to the outlet (22) and defines over a separate portion thereof a conveyance path through the cooking chamber (18). The oven (10) further includes at least a source of steam (32) for creating a cooking atmosphere in the cooking chamber (18). The cooking chamber (18) of the oven (10) is defined at its lower limit (36) by the level of steam within the housing and the inlet (20) and outlet (22) are positioned below this lower limit (36) to maintain the stream within the cooking chamber (18). In this manner, the escape of steam from the cooking chamber (18) is substantially prevented or controlled.
Abstract:
A machine for tumble-coating food or other product with a coating material comprises a product conveyor belt (14) and a carrier conveyor system (35), which underlies and supports at least a portion of the upper run (16, 17) of the product conveyor belt (14) tumble or processing zone (18). The product conveyor belt (14) and carrier conveyor system (35) work in conjunction with one another to allow the product conveyor (14) to sag between a pair of adjacent, spaced-apart support rollers (40) on the carrier conveyor system (35), forming a tumble chamber (42). Products captured in the tumble chamber (42) are coated with a charge of coating material introduced into the tumble chamber (42). The formed tumble chambers (42) are moved along as the product conveyor (14) is driven, and products within the chambers are continuously tumbled and moved within the coating material to achieve excellent coating or breading characteristics and appearance. For the breading or other coating of food products, the machine and methods of the invention can produce unique homestyle coating appearances and textures.
Abstract:
A deep fat fryer having an elongated housing (20) for holding a bath of hot fat through which an endless main conveyor carries (20) a food product through the bath from the infeed end to a discharge end of the housing. Above the main conveyor (30) is a submerger conveyor (26) having a run moving from the infeed end to the discharge end of the housing and adapted in operative position to lie close to the food portions on the main conveyor and hold them submerged on the hot fat bath. In operative cooking position of the conveyor apparatus, the submerger conveyor (26) nests into the side rails (30a) of the main conveyor (30) and an elongated hood (25) encloses the hot bath housing at a zone above the submerger conveyor (26) from one end of the housing to the other.
Abstract:
An oven (10) for cooking food products comprising a substantially closed enclosure except for an inlet (16) and an outlet (18) in the end walls of the oven. A heater means (28) extends through the top wall of the enclosure into the cooking chamber. Suction fan means (32) are provided on the enclosure top wall. A source of moisture (30) is disposed between the heater means outlet and the suction side of each of the fans for mixing moisture with the heated medium from the heater means. A conveyor (26) is adapted to receive food products and move the products through the oven. Duct fingers (38, 40) are provided both above and below the conveyor. A second chamber separate (34) from the cooking chamber is provided in communication with the pressure side of each of the fans and connected to the duct fingers. Recycling of the cooking medium is accomplished. A novel method of mass cooking of food product is also disclosed.
Abstract:
The present invention relates to an apparatus (10) and a method for treating a conveyor belt (20) with a treatment fluid (40) while minimizing the amount of over spray of the treatment fluid (40) into the air and onto the surrounding equipment and materials. The apparatus (310) and method may be used to spray a high quality non-stick coating (40c) onto the previous conveyor belt (20) without over spray of the non-stick coating (40c) onto surrounding plant equipment and materials. Over spray is minimized by the placement of treatment fluid flow diverters (36, 38) at the conveyor belt entrance (32) and exit (34) to divert the direction of flow of treatment fluid (40) away from the entrance (32) and exit (34). Rotatable brushes (50) may be provided within the fluid treatment chamber (30) of the apparatus (110) to facilitate the cleaning of the conveyor belt (20). The conveyor belt entrance (32), exit (34), and treatment chamber (30) may be shaped to accommodate the passage of a self-stacking conveyor belt (20).
Abstract:
An adjustable oven for mass cooking of food products comprising an essentially sealed enclosure (36) having a conveyor (26) received therethrough for conveying food through the oven. A heated gaseous cooking medium is applied to the food product during conveyance through the oven by impingement of the cooking medium at high velocity through spaced duct fingers (40, 90) disposed above and below the conveyor system. The gaseous cooking medium is heated and circulated through the oven at high velocity and subsequently recirculated for continuous cooking of food products in the oven. The cooking oven enables optimization of the cooking process by allowing at least certain of the duct fingers (40, 90) to be vertically adjustable relative to the food product so as to maximize heat transfer therefrom for any particular food product. The elevation of the duct fingers (40) from the food product may be continuously varied automatically during operation of the oven during a cooking cycle giving the food processor great flexibility in use of the oven.
Abstract:
A breading machine incorporating the present invention for use with fresh or green bread crumbs for continuously coating a battered food product (P) having a frame (1) supporting an endless conveyor (2) on which food product (P) is disposed defining a food product conveyance path, and a rotatable drum type conveyor (25) disposed adjacent to the path and operable to receive fresh bread crumbs and to convey the bread crumbs into a hopper (45) for distribution to the food product conveyor (2) for coating the food product (P) carried thereon.