Abstract:
There is provided a lubricant for hot plastic working, which contains 20 to 40 mass% of iron oxide and 10 to 30 mass% of sodium silicate, wherein impurities are 3 mass% or less, and the lubricant contains 40 to 60 mass% of water. By virtue of combined action of these components, the lubricant exhibits excellent lubricity and suppliability and does not adversely affect the corrosion resistance of product. The lubricant is suitably used for lubricating a guide shoe in piercing-rolling, for example, a high-Cr steel and achieves a great effect of preventing a seizure flaw from occurring on the outer surface of product by being applied directly to the outer surface of a workpiece just before piercing rolling, preferably, within one second before starting piercing rolling.
Abstract:
[OBJECTIVE] To provide a lubricant for hot plastic working which is excellent in lubricating properties, feedability and operability and will produce no adverse affects on the corrosion resistance of the products. [MEANS FOR SOLUTION] A lubricant for hot plastic working which is characterized in that the composition is comprised of, in an anhydrous condition, 50 to 80% by mass of iron oxide, 20 to 50% by mass of sodium silicate and 1 to 20% by mass of calcium oxide and that the total content of the impurities of zinc oxide, lead oxide and copper oxide is not higher than 5% by mass, where the content of the stabilizer is not counted.. This lubricant is suited for use in lubricating guide shoes in piercing-rolling of high-Cr steel species.
Abstract:
In applying a non-graphite-based lubricant composed of, by mass %, 10 to 70% of an oxide-based lamellar compound and 30 to 90% of boric acid onto a mandrel bar, the lubricant film thickness is set from a predetermined master curve for the lubricant film thickness corresponding to an amount of mica. This stably produces a seamless steel pipe of high quality, while preventing seizing marks and internal flaws.
Abstract:
Se provee un lubricante para trabajar con plástico caliente, que contiene de 20 a 40% de masa de óxido de hierro y 10 a 30% de masa de silicato de sodio, donde las impurezas son de 3% de masa o menos y el lubricante contiene de 10 a60% de masa de agua. En virtud de la acción combinada de estos componentes, el lubricante exhibe excelente lubricidad y facilidad de suministro y no afecta adversamente a la resistencia a la corrosión del producto. El lubricante es adecuado para usarse para lubricar zapata guía en laminado con perforación, por ejemplo, acero alto en CR y logra un gran efecto para evitar que ocurra una falla por raspamiento en la superficie exterior del producto al ser aplicado directamente a la superficie exterior de una pieza de trabajo justo antes del laminado con perforación, en el lapso de un segundo antes de iniciar el laminado con perforación.
Abstract:
PROBLEM TO BE SOLVED: To provide a hot-rolling lubricant good in workability and excellent in seizure resistance and to provide a method for surface-treating a mandrel bar for the production of hot-rolled seamless pipes using the lubricant. SOLUTION: A hot rolling tool lubricant prepared by dispersing or dissolving an oxide-type layered compound such as potassium tetrasilicon mica, sodium tetrasilicon mica, vermiculite, or bentonite, a boric acid compound such as boric acid, potassium borate, or sodium borate, and graphite in water, wherein the mixing ratio of the oxide-type layered compound to the boric acid compound is 10:90 to 70:30 by mass ratio, and the content of the graphite is 1.0-4.5%. When the lubricant is applied to the surface of a mandrel bar during mandrel mill drawing, the lubricant forms a lubricating film on the bar surface and can exhibit excellent seizure resistance. In addition, it does not happen that the lubricant remains on the inside pipe surface. COPYRIGHT: (C)2011,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To provide a manufacturing method for a high-alloy seamless steel pipe, which inhibits fin flaws generated in manufacturing a high-alloy seamless steel pipe by piercing. SOLUTION: A high-alloy steel billet heated to a temperature range of 900-1,250°C is pierced and rolled by a piercer equipped with a main roll having a surface roughness R max adjusted to a range of 150-500 μm. A ratio (an opening degree W G of a guide roll/an opening degree W R of the main roll) is preferably adjusted to a range of 1.10-1.20. The difference (θ P -θ R ) between a half angle θ R formed by the exit face of the main roll and the pass line, and a half angle θ P formed by the rolling face of a piercing plug and the pass line is preferably adjusted to a range of 0-3.0°. COPYRIGHT: (C)2010,JPO&INPIT
Abstract translation:要解决的问题:提供一种高合金无缝钢管的制造方法,其通过穿孔来抑制在制造高合金无缝钢管中产生的翅片缺陷。 解决方案:将加热至900-1,250℃温度范围的高合金钢坯料穿孔并用具有表面粗糙度R< SB> max< SB>调整为 范围150-500μm。 主辊的导向辊的比率(开口度W G SB> /主辊的开度W R SB>)优选调节到1.10-1.20的范围。 由主辊的出射面和通过线形成的半角θ R SB>之间的差(θ P SB>-θ R SB>), 并且由穿刺塞的滚动面和通过线形成的半角θ P SB>优选调节到0-3.0°的范围。 版权所有(C)2010,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To provide a lubricant for hot plastic processing that exhibits excellent lubricity and suppliability and exerts no bad influences on corrosion resistance of a product, and an outer surface-lubricating method in the manufacture of a seamless pipe using the lubricant. SOLUTION: The lubricant for hot plastic processing includes 20-40 mass% of iron oxide and 10-30 mass% of sodium silicate and has an impurity content of at most 3 mass% and a water content of 40-60 mass%. The lubricant is suitably applied to lubrication of, for example, a guide shoe at the time of piercing rolling of a high Cr steel. When the lubricant is used, it is directly applied on the outer surface of a material to be processed just before piercing rolling (desirably within 1 second before the beginning of the piercing rolling). COPYRIGHT: (C)2009,JPO&INPIT
Abstract:
PROBLEM TO BE SOLVED: To provide a method of manufacturing seamless tubes by which the generation of cracks in tube end parts can be effectively prevented in a stretch-reducing stage with a mandrel mill. SOLUTION: This method of manufacturing the seamless tubes includes a stage where the stretch-reduction of the tubes is performed with a first rolling stand in which the condition of the formula (1): 1.2≤ the ellipticity of the groove ≤1.4, is satisfied by the ellipticity of a groove which is decided arranged with grooved rolls and a stage where the stretch-reduction of the tubes is performed with a second rolling stand in which the condition of the formula (2): S/R1≤ -0.35×Ln(X)+1.43, is satisfied by the ratio S/R1 of the amount S of offset to the radius R1 of curvature of the groove bottom which are decided with the arranged grooved rolls. In the formula (2), X of the above formula means the draft (%) of the groove bottom of the second rolling stand. COPYRIGHT: (C)2009,JPO&INPIT