Defect repair device and defect repair method
    1.
    发明专利
    Defect repair device and defect repair method 有权
    缺陷修复装置和缺陷修复方法

    公开(公告)号:JP2014111278A

    公开(公告)日:2014-06-19

    申请号:JP2013130681

    申请日:2013-06-21

    Abstract: PROBLEM TO BE SOLVED: To provide a defect repair device and a defect repair method capable of uniform brazing as compared with a conventional technique and appropriately repairing a defect.SOLUTION: A defect repair device for repairing a defect formed in a metal member includes: an environment shielding mechanism that shields a repair target portion of the metal member from a surrounding environment; an atmospheric gas supply mechanism supplying predetermined gas in a region shielded from the environment by the environment shielding mechanism to make the region in a predetermined gas atmosphere; a laser light irradiation mechanism that includes a laser oscillator generating laser light and a laser light transmission mechanism transmitting the laser light to the repair target portion of the metal member, and that irradiates the repair target portion of the metal member with the laser light having a top hat intensity distribution to clean and heat the repair target portion of the metal member; and a repair material supply mechanism that, after the repair target portion of the metal member is heated to a predetermined temperature, supplies a repair material to the repair target portion of the metal member, melts the repair material, and forms a repaired part in or on a surface of the defect.

    Abstract translation: 要解决的问题:提供与常规技术相比能够均匀钎焊的缺陷修复装置和缺陷修复方法,并适当地修复缺陷。解决方案:用于修复在金属构件中形成的缺陷的缺陷修复装置包括: 环境屏蔽机构,其将金属构件的修复对象部分与周围环境隔离; 气氛气体供给机构,通过环境屏蔽机构在与环境隔离的区域内供给规定的气体,使该区域处于规定的气体气氛中; 激光照射机构,其包括产生激光的激光振荡器和激光传输机构,所述激光振荡传递机构将激光传输到所述金属部件的修复对象部分,并且将所述金属部件的修复对象部分照射到具有 顶帽强度分布以清洁和加热金属构件的修复目标部分; 以及修补材料供给机构,其在将所述金属构件的修理对象部分加热到规定温度之后,将修复材料供给到所述金属构件的修理对象部,熔化所述修补材料, 在缺陷表面。

    Film forming process analyzer, its analysis method and memory medium
    2.
    发明专利
    Film forming process analyzer, its analysis method and memory medium 审中-公开
    电影制作过程分析仪,分析方法和记忆媒体

    公开(公告)号:JP2009074972A

    公开(公告)日:2009-04-09

    申请号:JP2007245003

    申请日:2007-09-21

    Abstract: PROBLEM TO BE SOLVED: To provide an analyzer for spraying process that can analyze flatting/solidification phenomena of spraying particles unable to easily analyze by conventional Euler method and can treat deforming behavior of multiphase material and also even pore forming process induced by incorporating surrounding gas phase that have been unanalyzable until now. SOLUTION: The analyzer, which is used for processes to form a film on a substrate by applying a thermal/kinetic energy to spraying particles, comprises an input section to input properties of spraying particles, shape and velocity of spraying particles prior to colliding the substrate, a model preparing section to exchange the spraying particles into a plurality of model particles having the same total mass with the spraying particles, a computing section to solve a dynamic equation that is expressed by a coordinate system fixed to the model particles with respect to the movement of each model particle, and an output section to represent a deforming behavior of the spraying particles from the resulting data of velocity, pressure, etc. of each model particle. COPYRIGHT: (C)2009,JPO&INPIT

    Abstract translation: 要解决的问题:提供一种喷雾过程分析器,其可以分析通过常规欧拉方法不易于分析的喷雾颗粒的平坦化/固化现象,并且可以处理多相材料的变形行为,甚至可以通过结合引起的成孔过程 周围的气相,到现在为止尚未分析。 解决方案:用于通过向喷涂颗粒施加热/动能在衬底上形成膜的分析器包括输入部分,用于输入喷雾粒子的特性,喷雾粒子的形状和速度, 碰撞基板,模型准备部分,用于将喷雾颗粒与喷雾颗粒交换为具有相同总质量的多个模型颗粒;计算部分,用于求解由固定到模型颗粒上的坐标系表达的动态方程, 相对于每个模型粒子的运动,以及输出部分,用于根据每个模型粒子的速度,压力等的所得数据来表示喷射粒子的变形行为。 版权所有(C)2009,JPO&INPIT

    Method for preventing stress corrosion cracking
    3.
    发明专利
    Method for preventing stress corrosion cracking 审中-公开
    防止应力腐蚀开裂的方法

    公开(公告)号:JP2003290971A

    公开(公告)日:2003-10-14

    申请号:JP2002104760

    申请日:2002-04-08

    Abstract: PROBLEM TO BE SOLVED: To provide long-term usability and to prevent the occurrence of stress corrosion cracking by additionally improving the resistance to stress corrosion cracking. SOLUTION: Heat-affected zones 4 of a weld zone 3 formed by welding austenitic stainless steel piping 1 and 2 is heated by a laser heater 5 in water or air. In such a case, the inside surfaces of the piping 1 and 2 are cooled in the water or the air. The quality of the material of the heat-affected zones 4 is improved to the quality of the material having the resistance to the stress corrosion cracking by heating the outside surfaces. The piping 1 and 2 are then polished by a flap wheel so as to cover the heated outside surfaces. The residual stress of the tension produced during the heat treatment is made into compressive pressure by this polishing treatment, by which the resistance to the stress corrosion cracking can be additionally improved. COPYRIGHT: (C)2004,JPO

    Abstract translation: 要解决的问题:提供长期可用性并通过额外地提高耐应力腐蚀开裂性来防止应力腐蚀开裂的发生。 解决方案:通过焊接奥氏体不锈钢管道1和2形成的焊接区域3的受热区域4由激光加热器5在水或空气中加热。 在这种情况下,管道1和2的内表面在水或空气中被冷却。 热影响区域4的材料的质量通过加热外表面而提高到具有耐应力腐蚀开裂性的材料的质量。 管道1和2然后通过挡板轮抛光以覆盖被加热的外表面。 通过该研磨处理使热处理时产生的张力的残余应力成为压缩压力,由此可以进一步提高耐应力腐蚀开裂性。 版权所有(C)2004,JPO

    GAS TURBINE BLADE, GAS TURBINE HIGH-TEMPERATURE MATERIAL, AND MANUFACTURE THEREOF

    公开(公告)号:JPH0754603A

    公开(公告)日:1995-02-28

    申请号:JP19965893

    申请日:1993-08-11

    Applicant: TOSHIBA CORP

    Abstract: PURPOSE:To provide gas turbine high-temperature material capable of surely preventing the separation of a ceramics layer provided on a base material under the use condition at high temperature, and a manufacturing method thereof. CONSTITUTION:A bond layer 2, having the main component of either of Ni or Co or both of them and moreover containing Cr and Al, is formed on base material 1 having the main component of either of Ni or Co. Al is diffused on the bond layer 2, and then diffused Al is oxidation-treated to form an Al oxide layer 3 previously. A ceramics layer 4 is formed on this Al oxide layer 3.

    Crack repair method and apparatus
    6.
    发明专利
    Crack repair method and apparatus 有权
    裂缝修复方法和装置

    公开(公告)号:JP2013185841A

    公开(公告)日:2013-09-19

    申请号:JP2012048872

    申请日:2012-03-06

    Abstract: PROBLEM TO BE SOLVED: To provide a crack repair method capable of repairing a detectable crack of a structure and a minute crack exceeding detection limit and of suppressing progress of the minute crack.SOLUTION: According to an embodiment, a crack repair method uses a protective plate 1 arranged so as to cover a crack 2 with respect to a crack generation surface of a structure 4 and causing the surrounding thereof to be fixed to the structure 4 by weld. The crack repair method includes a liquid injection step of injecting liquid 9 into a gap between the protective plate 1 and the structure 4 from an aperture 7 penetrating the protective plate 1 and an encapsulation step of encapsulating the aperture 7 after the liquid injection step.

    Abstract translation: 要解决的问题:提供能够修复结构的可检测裂纹和超过检测限的微小裂纹并抑制微小裂纹进展的裂纹修复方法。解决方案:根据一个实施方案,裂纹修复方法使用保护性 板1布置成相对于结构4的裂纹产生表面覆盖裂纹2,并使其周围通过焊接固定到结构4。 裂纹修复方法包括从穿过保护板1的孔7将液体9注入到保护板1和结构体4之间的间隙中的液体注入步骤,以及在液体注入步骤之后封装孔7的封装步骤。

    Laser peening method
    7.
    发明专利
    Laser peening method 有权
    激光对接方法

    公开(公告)号:JP2012250275A

    公开(公告)日:2012-12-20

    申请号:JP2011126551

    申请日:2011-06-06

    Abstract: PROBLEM TO BE SOLVED: To provide a laser peening method capable of efficiently improving residual stress and fatigue strength in a short time as compared with a conventional one.SOLUTION: In this laser peening method for imparting compression residual stress to a surface of a construction object by repeating a process of irradiating the surface of the construction object with a pulse-like laser beam through liquid on a certain scanning interval basis while moving the laser beam in a scanning direction (x-direction), performing scanning in a certain scanning length, thereafter moving the laser beam at a certain pitch in a pitch direction (y-direction) orthogonal to the scanning direction (x-direction), and irradiating the surface of the construction object with the laser beam on a certain scanning interval basis while moving the laser beam in the scanning direction (x-direction), the scanning direction (x-direction), the pitch direction (y-direction) and irradiation density per unit area in each of the directions are changed in accordance with the direction and value of a load imposed on a part of the construction object.

    Abstract translation: 要解决的问题:提供一种与传统的相比能够在短时间内有效地提高残余应力和疲劳强度的激光喷丸处理方法。 解决方案:在这种激光喷丸方法中,通过重复以脉冲状激光束通过液体在特定扫描间隔基础上照射建筑物体的表面的过程,将压缩残余应力赋予施加对象的表面,同时 沿扫描方向(x方向)移动激光束,以一定扫描长度进行扫描,然后以与扫描方向(x方向)正交的节距方向(y方向)以一定间距移动激光束, 沿着扫描方向(x方向),扫描方向(x方向),俯仰方向(y方向)移动激光的同时,以一定的扫描间隔对激光束照射建筑物体的表面 )和每个方向上的每单位面积的照射密度根据施加在建筑物的一部分上的负载的方向和值而改变。 版权所有(C)2013,JPO&INPIT

    Device and method for remote welding
    8.
    发明专利
    Device and method for remote welding 有权
    用于远程焊接的装置和方法

    公开(公告)号:JP2011085508A

    公开(公告)日:2011-04-28

    申请号:JP2009239367

    申请日:2009-10-16

    Abstract: PROBLEM TO BE SOLVED: To reliably and efficiently achieve an underwater welding work at the structures in reactors built at the complex, small, and inaccessible locations such as nuclear power plants. SOLUTION: A welding device has a body 1 mounted on a cylindrical spot to be worked which is erected inside the reactor, a welding head 4 which is mounted on the body 1 of the welding device so that it can rotate and ascend/descend at least and welds the spot to be worked, distance sensors 16 and 21 which are laid out in an installation section 1a of the body 1 of the welding device facing the spot to be worked and detect the position and the attitude of the body 1 of the welding device on the basis of the measured distance and a computing means 13 for finding data on installation conditions of the body 1 of the welding device on the basis of the distance sensor data obtained from the distance sensors 16 and 21. COPYRIGHT: (C)2011,JPO&INPIT

    Abstract translation: 要解决的问题:在可靠有效地实现在核电站等复杂,小型和不可接近的地点建造的反应堆的结构中的水下焊接工作。 焊接装置具有安装在反应器内部竖立的待加工的圆筒形点上的主体1,安装在焊接装置的主体1上的焊接头4,其可以旋转和上升/ 至少下降并焊接待加工的位置,距离传感器16和21,其布置在焊接装置的主体1的安装部分1a中,面向待加工的位置,并检测主体1的位置和姿态 以及根据从距离传感器16和21获得的距离传感器数据,找出焊接装置的主体1的安装状态的数据的计算装置13。 版权所有(C)2011,JPO&INPIT

    Optical fiber monitoring system and laser beam machining system
    9.
    发明专利
    Optical fiber monitoring system and laser beam machining system 审中-公开
    光纤监控系统和激光光束加工系统

    公开(公告)号:JP2006292424A

    公开(公告)日:2006-10-26

    申请号:JP2005109948

    申请日:2005-04-06

    Abstract: PROBLEM TO BE SOLVED: To provide an optical fiber monitoring device capable of detecting a damage of an optical fiber like chipping off, breaking off, or the like in real time, when the damage occurs in an end face of the optical fiber or inside it, and a high-reliability laser beam machining system equipped with the monitoring device. SOLUTION: This monitoring device is constituted, by providing a laser oscillator 1 for emitting a laser beam 2 of a specific frequency, an optical condensing system 8 for condensing rays of reflected light 6 from the optical fiber 4 on which the laser beam 2 is incident, and a photodetector 5 which measures the quality of the reflected light 6 made to impinge on itself from the optical system 8. COPYRIGHT: (C)2007,JPO&INPIT

    Abstract translation: 解决的问题:为了提供一种光纤监测装置,当光纤的端面发生损伤时,能够实时检测光纤的损坏,如切断,断线等。 或其内部,以及配备有该监视装置的高可靠性激光束加工系统。 解决方案:该监视装置通过设置用于发射特定频率的激光束2的激光振荡器1,用于聚集来自光纤4的反射光6的光线的聚光系统8,在该光纤4上激光束 光检测器5测量从光学系统8自身撞击的反射光6的质量。(C)2007,JPO和INPIT

    Method for suppressing occurrence of stress corrosion cracking

    公开(公告)号:JP2004130314A

    公开(公告)日:2004-04-30

    申请号:JP2002294371

    申请日:2002-10-08

    Abstract: PROBLEM TO BE SOLVED: To provide a stress corrosion cracking suppressing method for preventing or suppressing stress corrosion cracking of a plate for a pipe and a vessel.
    SOLUTION: A heat treatment condition to improve the material quality of a treated face side and to improve residual stresses in a treated back side is determined according to the dimension of a plate, and the treated face side or the treated back side is heated to improve residual stresses in both the treated face side and the treated back side. The heating condition is determined by the heat input per unit length of the plate or the heat treatment range. The heating is performed by laser beams or arc welding, and a filler metal is melted on a treated surface.
    COPYRIGHT: (C)2004,JPO

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