Abstract:
The invention comprises engineered structural wood products particularly useful in critical applications such as joists, headers, and beams where longer lengths, greater widths, and higher and predictable stress ratings may be required. The invention is also directed to a method for making the wood products. Most logs by nature are radially anisotropic, having wood of higher density and stiffness in their outer portion adjacent the bark than is found in the inner portion. The logs are machined to segregate the denser, stiffer outer wood. A first generally rectangular component (4) is formed from the less dense inner wood. Second generally rectangular components (6) are formed from the stiffer outer wood. Second components are adhesively bonded to at least one edge of the first components, more usually to opposite edges. The stiffer wood is thus specifically placed where it will contribute most effectively to the properties of the product. The product is analogous to an I-beam in which the lower density first component serves as the web and the higher density second component as the flange portion. The products can be handled in use in identical fashion to solid sawn lumber. They are characterized by much less variation in their stiffness than solid sawn visually or machine graded products and can be made in a wide range of width, thickness, and length.
Abstract:
The invention comprises engineered structural wood products particularly useful in critical applications such as joists, headers, and beams where longer lengths, greater widths, and higher and predictable stress ratings may be required. The invention is also directed to a method for making the wood products. Most logs by nature are radially anisotropic, having wood of higher density and stiffness in their outer portion adjacent the bark than is found in the inner portion. The logs are machined to segregate the denser, stiffer outer wood. A first generally rectangular component (4) is formed from the less dense inner wood. Second generally rectangular components (6) are formed from the stiffer outer wood. Second components are adhesively bonded to at least one edge of the first components, more usually to opposite edges. The stiffer wood is thus specifically placed where it will contribute most effectively to the properties of the product. The product is analogous to an I-beam in which the lower density first component serves as the web and the higher density second component as the flange portion. The products can be handled in use in identical fashion to solid sawn lumber. They are characterized by much less variation in their stiffness than solid sawn visually or machine graded products and can be made in a wide range of width, thickness, and length.
Abstract:
The invention is a method for producing flitches (12) prepared from roundwood logs (2), to the manufacture of wood slices or slats (20) from the flitches (12), and to the methods of combining the strips into composite lumber products. The method is based in part on the concept of preparing flitches (12) that retain the sweep or natural longitudinal curvature of the log and slicing around the sweep to prepare the slats (20) for further conversion into composite lumber products. An opening cut (4) is made in the log (2) essentially following or parallel to the curve of any sweep to divide it into two approximately equal volume pieces. An opposing surface (14) is machined parallel to the surface generated by the opening cut to produce a flitch. The flitches (12) are then sliced around the sweep curvature to produce slats (20). The natural surface of the log is preferably retained on the sides of the flitches. Slats may then be edged and adhesively combined in various ways to produce composite lumber products. The method achieves an especially high yield from raw logs of products that simulate solid sawn lumber in appearance, properties, and ease of use.
Abstract:
The invention comprises engineered structural wood products particularly useful in critical applications such as joists, headers, and beams where longer lengths, greater widths, and higher and predictable stress ratings may be required. The invention is also directed to a method for making the wood products. Most logs by nature are radially anisotropic, having wood of higher density and stiffness in their outer portion adjacent the bark than is found in the inner portion. The logs are machined to segregate the denser, stiffer outer wood. A first generally rectangular component (4) is formed from the less dense inner wood. Second generally rectangular components (6) are formed from the stiffer outer wood. Second components are adhesively bonded to at least one edge of the first components, more usually to opposite edges. The stiffer wood is thus specifically placed where it will contribute most effectively to the properties of the product. The product is analogous to an I-beam in which the lower density first component serves as the web and the higher density second component as the flange portion. The products can be handled in use in identical fashion to solid sawn lumber. They are characterized by much less variation in their stiffness than solid sawn visually or machine graded products and can be made in a wide range of width, thickness, and length.