Abstract:
PROBLEM TO BE SOLVED: To provide a method for attaching a porous metal layer to a dense metal substrate, particularly useful in providing orthopedic implants such as femoral knee components or acetabular cups. SOLUTION: This method, in one embodiment thereof, comprises a process 120 for providing a structured porous layer; a process 110 for providing the dense metal substrate; a process 130 for providing a binding mixture; a process 140 for applying the binding mixture to the exterior of the substrate; a process 150 for placing the porous layer against the substrate such that the binding mixture is disposed there while forming an assembly; and a process 160 for heat-treating the assembly to metallurgically bond the porous layer to the substrate. COPYRIGHT: (C)2004,JPO
Abstract:
Various embodiments disclosed relate to melt-stabilized ultra high molecular weight polyethylene (UHMWPE), methods of making the same, and medical implants made from the same. In various embodiments, the present invention provides a method of melt- stabilizing UHMWPE. The method can include coating a solid material including UHMWPE with an antioxidant, to provide an antioxidant-coated solid material. The method can include pre-irradiatively heating the antioxidant-coated solid material to diffuse the antioxidant therein, to provide an antioxidant-diffused solid material. The method can include irradiating the antioxidant-diffused solid material, to provide an irradiated solid material. The method can include post-irradiatively heating the irradiated solid material, the heating sufficient to melt at least part of the UHMWPE, to provide a heated material. The method can also include solidifying the heated material, to provide a melt-stabilized material.
Abstract:
An antioxidant combined with UHMWPE prior to subjecting the UHMWPE to crosslinking irradiation. In one exemplary embodiment, the antioxidant is tocopherol. After the antioxidant is combined with the UHMWPE, the resulting blend may be formed into slabs, bar stock, and/or incorporated into a substrate, such as a metal, for example. The resulting product may then be subjected to crosslinking irradiation. In one exemplary embodiment, the UHMWPE blend is preheated prior to subjecting the same to crosslinking irradiation. Once irradiated, the UHMWPE blended product may be machined, packaged, and sterilized in accordance with conventional techniques.
Abstract:
UHMWPE is exposed to crosslinking radiation and than heated utilizing infrared radiation in an inert environment. In one exemplary embodiment, the infrared radiation is provided by an infrared heater having a tungsten heating element with a quartz tube. In this embodiment, the infrared radiation may have the wavelength from about 1.0 micron to about 1.5 microns. In another exemplary embodiment, the UHMWPE is compression molded into bars prior to exposure to the crosslinking radiation.
Abstract:
The present invention provides a method for processing a blend comprising UHMWPE for use in medical applications. The method comprising processing a blend comprising UHMWPE and 0.01 to 3.0 weight percent of an antioxidant to consolidate the blend, the consolidated blend having a melting point. Preheating the consolidated blend to a preheat temperature above room temperature and below the melting point of the consolidated blend. Irradiating the consolidated blend while maintaining the consolidated blend at a temperature below the melting point of the consolidated blend. The present invention also provides a crosslinked UHMWPE blend for use in medical implants prepared by a process comprising the steps of processing a blend comprising UHMWPE and 0.01 to 3.0 weight percent of an antioxidant to consolidate the blend, the consolidated blend having a melting point. Preheating the consolidated blend to a preheat temperature above room temperature and below the melting point of the consolidated blend, irradiating the consolidated blend with a total irradiation dose of at least 100 kGy while maintaining the consolidated blend at a temperature below the melting point of the consolidated blend.
Abstract:
An antioxidant combined with UHMWPE prior to subjecting the UHMWPE to crosslinking irradiation. In one exemplary embodiment, the antioxidant is tocopherol. After the antioxidant is combined with the UHMWPE, the resulting blend may be formed into slabs, bar stock, and/or incorporated into a substrate, such as a metal, for example. The resulting product may then be subjected to crosslinking irradiation. In one exemplary embodiment, the UHMWPE blend is preheated prior to subjecting the same to crosslinking irradiation. Once irradiated, the UHMWPE blended product may be machined, packaged, and sterilized in accordance with conventional techniques.
Abstract:
Various embodiments disclosed relate to antioxidant-stabilized materials including ultra high molecular weight polyethylene (UHMWPE), methods of making the same, and medical implants including the same. In various embodiments, the present invention provides a method of adding antioxidant to UHMWPE. The method includes obtaining or providing a porous solid material including UHMWPE. The method includes coating the porous solid material with a liquid composition including at least one antioxidant such that at least some of the liquid composition enters void space of the porous solid material, to provide an antioxidant-infused solid material. The method also includes melt-consolidating the antioxidant-infused solid material, to provide a melt-consolidated material.
Abstract:
The present invention provides a method for processing a blend comprising UHMWPE for use in medical applications. The method comprising processing a blend comprising UHMWPE and 0.01 to 3.0 weight percent of an antioxidant to consolidate the blend, the consolidated blend having a melting point. Preheating the consolidated blend to a preheat temperature above room temperature and below the melting point of the consolidated blend. Irradiating the consolidated blend while maintaining the consolidated blend at a temperature below the melting point of the consolidated blend. The present invention also provides a crosslinked UHMWPE blend for use in medical implants prepared by a process comprising the steps of processing a blend comprising UHMWPE and 0.01 to 3.0 weight percent of an antioxidant to consolidate the blend, the consolidated blend having a melting point. Preheating the consolidated blend to a preheat temperature above room temperature and below the melting point of the consolidated blend, irradiating the consolidated blend with a total irradiation dose of at least 100 kGy while maintaining the consolidated blend at a temperature below the melting point of the consolidated blend.
Abstract:
An antioxidant stabilized, consolidated, irradiation-crosslinked homogeneous blend comprising ultra-high molecular weight polyethylene powder and an antioxidant, the 5 crosslinked blend for use in medical applications, the consolidated blend being preheated to a temperature below the melting point of the consolidated blend prior to the crosslinking irradiation, the temperature of the consolidated blend being maintained below the melting point of the consolidated blend during the crosslinking irradiation, a portion of the antioxidant remaining in the polyethylene blend after the crosslinking irradiation, and the polyethylene 10 blend having an oxidation index of less than 0.10.
Abstract:
Various embodiments disclosed relate to antioxidant-stabilized materials including ultra high molecular weight polyethylene (UHMWPE), methods of making the same, and medical implants including the same. In various embodiments, the present invention provides a method of adding antioxidant to UHMWPE. The method includes obtaining or providing a porous solid material including UHMWPE. The method includes coating the porous solid material with a liquid composition including at least one antioxidant such that at least some of the liquid composition enters void space of the porous solid material, to provide an antioxidant-infused solid material. The method also includes melt-consolidating the antioxidant-infused solid material, to provide a melt-consolidated material.