Method for production of metal foam or metal-composite bodies with improved impact, thermal and sound absorption properties
    92.
    发明授权
    Method for production of metal foam or metal-composite bodies with improved impact, thermal and sound absorption properties 有权
    金属泡沫或金属复合体的制造方法,具有改善的冲击,耐热和吸声性能

    公开(公告)号:US07105127B2

    公开(公告)日:2006-09-12

    申请号:US10619717

    申请日:2003-07-15

    Abstract: A method for the production of foamable or foamed metal pellets, parts and panels. The method comprises the steps of: i) providing a mixture of a metal alloy powder with a foaming agent powder, ii) pre-compacting the mixture of step i); iii) heating the pre-compacted mixture of step ii) to a temperature below a decomposition temperature of the foaming and at which permanent bonding of the particles occurs v) hot compacting the body for producing a compacted body made of a metal matrix embedding the foaming agent; and vi) reducing the compacted body into metal fragments and thereby obtaining dense foamable metal chips. A method for the production of a foam metal using a closed volume metal shell is also disclosed. The method comprises the steps of: a) providing metal pieces and reducing said metal pieces into smaller metal particles; b) mixing the metal particles with an additive having a decomposition temperature that is greater than a solidus temperature of said metal particles; c) pouring the mixture of step b) into a closed volume metal shell having a given thickness and providing the metal shell with at least one passage for gases to escape; d) reducing the thickness of the metal shell by applying pressure; e) heating the metal shell to a temperature above said solidus temperature of the metal particles and below said decomposition temperature of the additive, and immediately applying pressure on the metal shell sufficient to compress the metal particles and to create micro shear conditions between the metal particles so as to obtain a dense metal product.

    Abstract translation: 一种用于生产泡沫或泡沫金属颗粒,部件和面板的方法。 该方法包括以下步骤:i)提供金属合金粉末与发泡剂粉末的混合物,ii)预先压实步骤i)的混合物; iii)将步骤ii)的预压实混合物加热到低于发泡分解温度的温度,并且发生颗粒的永久粘合v)热压制体,用于制造由包含发泡体的金属基体制成的压实体 代理人 和vi)将压实体减少为金属碎片,从而获得致密的可发泡金属屑。 还公开了使用封闭体积金属壳制造泡沫金属的方法。 该方法包括以下步骤:a)提供金属片并将所述金属片减少成更小的金属颗粒; b)将金属颗粒与分解温度大于所述金属颗粒的固相线温度的添加剂混合; c)将步骤b)的混合物倒入具有给定厚度的封闭体积的金属壳中,并为金属壳提供至少一个通道用于气体逸出; d)通过施加压力来减小金属壳的厚度; e)将金属壳加热到高于金属颗粒的固相线温度并低于添加剂分解温度的温度,并立即对金属壳施加足以压缩金属颗粒的压力并在金属颗粒之间产生微剪切条件 以获得致密的金属产品。

    Preparation of porous pyrophoric iron using sol-gel methods
    93.
    发明申请
    Preparation of porous pyrophoric iron using sol-gel methods 审中-公开
    使用溶胶 - 凝胶法制备多孔自燃铁

    公开(公告)号:US20060042417A1

    公开(公告)日:2006-03-02

    申请号:US11165734

    申请日:2005-06-24

    Abstract: New sol-gel methods can be employed to generate high surface area porous iron (III) oxide-based solids. Chemical reduction of such porous solids at low temperatures allows the preparation of high surface area porous iron with little sintering, with the only byproduct being water. The material is readily pyrophoric and has utility in new decoy flares. The material, prepared by this synthetic route, eliminates the use of hot caustic leaching solutions. It does not require the incorporation of any hazardous materials or processes that are not already used in current production methods.

    Abstract translation: 可以使用新的溶胶 - 凝胶法生成高表面积的多孔铁(III)氧化物基固体。 这种多孔固体在低温下的化学还原允许在几乎没有烧结的情况下制备高表面积的多孔铁,唯一的副产物是水。 该材料很容易发火,并可用于新的诱饵弹。 通过该合成路线制备的材料消除了使用热苛性碱浸出溶液。 它不需要并入目前生产方法中尚未使用的任何有害物质或过程。

    Iron powder and method of producing such
    96.
    发明授权
    Iron powder and method of producing such 失效
    铁粉及其生产方法

    公开(公告)号:US06569220B1

    公开(公告)日:2003-05-27

    申请号:US08933959

    申请日:1997-09-19

    Abstract: A method of producing iron powder comprises the step of providing a supply of iron oxide powder of a size less than 1000 microns which is then heated in a reducing agent atmosphere to a temperature between 1000° F. and 2100° F., thus resulting in the ironoxide powder being reduced to iron powder, cooling the iron powder in an inert gas atmosphere to a temperature below 150° F. and milling to a median particle size diameter of less than or equal to 20 microns.

    Abstract translation: 制备铁粉的方法包括提供尺寸小于1000微米的氧化铁粉末的供给步骤,然后将其在还原剂气氛中加热至1000°F至2100°F之间的温度,从而导致 将氧化铁粉末还原成铁粉末,将铁粉末在惰性气体气氛中冷却至低于150°F的温度,并研磨至小于或等于20微米的中值粒度直径。

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