Abstract:
A method for producing a three-dimensional object (2) by applying layers of a pulverulent construction material (11) and by selectively solidifying said material by the action of energy comprises the steps: a layer of the pulverulent construction material (11) is applied to a support (6) or to a layer of the construction material that has been previously applied and at least selectively solidified; an energy beam (14) from an energy source (13) sweeps over points on the applied layer corresponding to a cross-section of the object (2) to be produced in order to selectively solidify the pulverulent construction material (11); and a gas flow (18) is guided in a main flow direction (RG) over the applied layer during the sweep of the energy beam (14). The main flow direction (RG) of the gas flow (G) and the sweep direction (RL) of the energy beam (14) are adapted to one another at least in one region of the cross-section to be solidified.
Abstract:
One embodiment includes a powder spheroidizing method. The method includes loading a powder into a fluidized bed assembly, fluidizing at least some of the powder in the fluidized bed assembly using an inert gas, and heating the powder while fluidized in the fluidized bed assembly.
Abstract:
A bimodal metal nanocomposite of ceramic nanoparticles in a metal or metal alloy matrix has a microstructure showing a first “hard” phase containing the ceramic nanoparticles in the metal or metal alloy matrix, and a second “soft” phase comprising only the metal or metal alloy with few or no ceramic nanoparticles. The stiffness and yield strength of the bimodal metal nanocomposite is significantly increased compared to the metal or metal alloy alone, while the ductility of the metal or metal alloy is retained. A process for making the bimodal metal matrix nanocomposite includes milling a powder mixture of micrometer-size metal flakes and ceramic nanoparticles for a time sufficient to embed the ceramic nanoparticles into the metal flakes.
Abstract:
Tantalum powders produced using a tantalum fiber precursor are described. The tantalum fiber precursor is chopped or cut into short lengths having a uniform fiber thickness and favorable aspect ratio. The chopped fibers are formed into a primary powder having a controlled size and shape, narrow/tight particle size distribution, and low impurity level. The primary powder is then agglomerated into an agglomerated powder displaying suitable flowability and pressability such that pellets with good structural integrity and unifrom pellet porosity are manufacturable. The pellet is sintered and anodized to a desired formation voltage. The thusly created capacitor anode has a dual morphology or dual porosity provided by a primary porosity of the individual tantalum fibers making up the primary powder and a larger secondary porosity formed between the primary powders agglomerated into the agglomerated powder.
Abstract:
A manufacturing method of a powder for rare earth magnet and the rare earth magnet based on evaporation treatment, includes the steps of: coarsely crushing an alloy for the rare earth magnet and then finely crushing to obtain a fine powder; and evaporating the fine powder and an evaporation material in vacuum or in inert gas atmosphere; wherein the weight ratio of the evaporation material evaporated to the fine powder and the fine powder is 10-6˜0.05:1. By adding the process of evaporation treatment of fine powder before the process of compacting under a magnetic field and after the process of fine crushing, the sintering property of the powder is changed drastically; a magnet with a high coercivity, a high squareness and a high heat resistance is obtained.
Abstract:
The invention concerns a method for producing three-dimensional objects (3) layer by layer using a powdery material (5) which can be solidified by irradiating it with a high-energy beam.
Abstract:
Compositions having electrocatalytic activity and composites having electrocatalytic activity, as well as processes for making compositions and composites are described. Also, processes for using such compositions and/or composites, such as, for example, a machine or equipment are described. Some aspects of embodiments and/or embodiments of the present invention are directed to a nanosize transition metal alloy (such as for example an alloy and/or one or more intermetallics comprising copper, cobalt, nickel, palladium, platinum, ruthenium, the like, and combinations thereof) that is electrocatalytically active. Some other aspects of embodiments and/or embodiments of the present invention are directed to a composite material comprising a nanosize transition metal alloy and a carbonaceous matrix.
Abstract:
A method and an equipment for processing NdFeB rare earth permanent magnetic alloy with a hydrogen pulverization are provided. The method includes steps of: providing a continuous hydrogen pulverization equipment; while driving by a transmission device, passing a charging box loaded with rare earth permanent magnetic alloy flakes orderly through a hydrogen absorption chamber, having a temperature of 50-350° C. for absorbing hydrogen, a heating and dehydrogenizing chamber, having a temperature of 600-900° C. for dehydrogenating, and a cooling chamber of the continuous hydrogen pulverization equipment; receiving the charging box by a discharging chamber through a discharging valve; pouring out the alloy flakes after the hydrogen pulverization into a storage tank at a lower part of the discharging chamber; sealing up the storage tank under a protection of nitrogen; and, moving the charging box out through a discharging door of the discharging chamber and re-loading, for repeating the previous steps.
Abstract:
An additive manufacturing apparatus comprises a processing chamber (100) defining a window (110) for receiving a laser beam and an optical module (10) The optical module is removably-mountable to the processing chamber for delivering the laser beam through the window. The optical module contains optical components for focusing and steering the laser beam and a controlled atmosphere can be maintained within the module.
Abstract:
A permanent magnet includes: a composition expressed by a composition formula: RpFeqMrCutCo100-p-q-r-t (R is at least one element selected from rare-earth elements, M is at least one element selected from Zr, Ti, and Hf, 10.5≦p≦12.5 at %, 23≦q≦40 at %, 0.88≦r≦4.5 at %, 4.5≦t≦10.7 at %); and a metal structure containing a Th2Zn17 crystal phase and a Cu-rich phase having a Cu concentration higher than that of the Th2Zn17 crystal phase. In a cross section including a c-axis of the Th2Zn17 crystal phase, a number of intersections of the Cu-rich phases existing in an area of 1 μm square is 10 or more.