Abstract:
An apparatus for and method of conditioning a thermally activated shape memory alloy wire for use in an application, wherein the apparatus includes an adjustable hard-stop and the preferred method includes pre-determining a minimum activating current, allowable strain, and a loading magnitude and form based on the wire configuration and application, and further includes applying a double-exponential model to determine a final recoverable strain over fewer cycles.
Abstract:
Shape-setting methods for fabricating devices made of single crystal shape memory alloys. The method include drawing a single crystal of a shape memory alloy from a melt of the alloy. This is followed by heating and quenching the crystal sufficiently rapid to limit the formation of alloy precipitates to an amount which retains hyperelastic composition and properties of the crystal.
Abstract:
A method of forming a single crystal in a thin film by progressively rapidly heating (and cooling) a narrow band of amorphous material. The amorphous thin film may be of shape memory alloy such as TiNi or CuAlNi. Heating may be accomplished by a line-focused laser beam. The thin film may be formed by sputter deposition on a substrate such as silicon. The thin film crystal that is formed has non-isotropic stress/strain characteristics, and very large recoverable strain in a preferred direction. The single crystal SMA exhibits greater strain recovery; Constant force deflection; Wider transition temperature range; Very narrow loading hysteresis; and Recovery that is repeatable & complete. Single Crystal SMA is manufactured by pulling a single crystal from melt, a method similar to that used by the semiconductor industry to fabricate silicon boules. This process enables manufacture of materials that approach theoretical limits.
Abstract:
A headset which includes a metal or metallic housing to which various accessory components can be attached. These components can include an ear loop, a necklace for the holding of the headset while not being worn on the ear, an external mount, and other components. The components include a magnet which facilitates mounting to the headset. The components are not restricted to a particular attach point, which enhances the ability of the user to adjust the geometry for better fit. An earloop with an inelastic central range allowing for better fit.
Abstract:
A superelastic endoprosthesis can have improved fatigue resistance, and improved resistance to crack formation by being configuring to have an austenitic finish temperature from about 5 degrees Celsius to about 35 degrees Celsius, a stress-strain curve having an upper plateau stress from about 40 ksi to about 80 ksi, and a lower plateau stress from about 5 ksi to about 50 ksi. Such an endoprosthesis may be fabricated by heating at least a portion of the endoprosthetic body in a fluid, such as air, salt bath, or fluidized sand, having a temperature from about 400 degrees Celsius to about 600 degrees Celsius for at least about 30 seconds. Additionally, only portions of an endoprosthesis may selectively be subjected to the heating parameters of the present invention such that the endoprosthesis exhibits an increased radial stiffness and an increased flexibility in the longitudinal direction.
Abstract:
Method for manufacturing endodontic instruments having either helical or non-helical flutes with hard surfaces and resilient cutting edges by either an EDM or ECM process, wherein material is removed from the instrument blank in the desired flute pattern. The EDM or ECM process disintegrates the surface material, and as it cools, at least a portion of the removed material re-deposits onto the surface being machined to form a recast layer having a surface hardness that is at least about 15% greater than the hardness of the material forming the instrument blank.
Abstract:
A weld wire for storage on a spool of weld wire. The weld wire has a substantially linear cast in the form of an undulating curve that generally lies in a single plane. The undulating curve is a succession of generally semi-circular sections having a generally fixed radius of curvature. The linear cast is formed on the weld wire prior to the weld wire being wound on the spool of weld wire. The linear cast is at least partially retained on the weld wire after the weld wire is unwound from the spool and during the feeding of the weld wire through a welding machine.
Abstract:
Method for manufacturing endodontic instruments having either helical or non-helical flutes. A method is provided for forming superelastic endodontic instruments having helical flutes, wherein a wire of superelastic material is formed into an instrument blank, and before twisting, the superelastic alloy is brought to an annealed state comprising a phase structure including a rhombohedral phase alone or in combination with austenite and/or martensite, or a combination of martensite and austenite. In this annealed state, the instrument blank is twisted at low temperature, for example less than about 100° C., and advantageously at ambient temperature to the final desired twisted configuration. The twisted instrument is then heat treated and rapidly quenched to a superelastic condition. A method is further provided for manufacturing endodontic instruments having either helical or non-helical flutes with hard surfaces and resilient cutting edges by either an EDM or ECM process, wherein material is removed from the instrument blank in the desired flute pattern. The EDM or ECM process disintegrates the surface material, and as it cools, at least a portion of the removed material re-deposits onto the surface being machined to form a recast layer having a surface hardness that is at least about 15% greater than the hardness of the material forming the instrument blank. A method is further provided in which an EDM or ECM process is used to form an instrument blank, followed by twisting at low temperature.
Abstract:
The invention relates to a method for manufacturing a titanium alloy having superelastic properties and/or shape memory for biomedical use, which comprises the steps of: preparing an ingot by melting the various metals that form the desired alloy in a vacuum; optionally homogenizing the ingot in a vacuum by high-temperature annealing (higher than 900° C.); first quenching; mechanical shaping (rolling, drawing, machining or the like); heat treatment for redissolution in beta phase beyond the beta transus temperature (until a second temperature and then maintaining same for a certain time); and second quenching; characterized in that said heat treatment phase is carried out in a gaseous atmosphere and also constitutes a surface treatment suitable for forming on the surface a layer of nitride, carbonitride, oxide, oxynitride or the like.
Abstract:
A monolithic titanium alloy having, in a temperature range (ΔT) and at atmospheric pressure: an outer peripheral zone of a microstructure having a modulus of elasticity (E1) and possessing superelastic properties in the range (ΔT), and a core of a microstructure having a modulus of elasticity (E2), and possessing elastic properties in the range (ΔT); the microstructures and being different from one another, and the modulus of elasticity (E1) being lower than said modulus of elasticity (E2).