Abstract:
A process for redesigning a distressed component, such as a turbine blade in a gas turbine engine, in which the distressed component is under thermal and structural loads, for improving the life of the component. The process includes obtaining the operating conditions of the machine in which the distressed component is used, finding the boundary conditions under which the distressed component operates, producing a 3-dimensional model of the distressed component with such detail that the distress levels are accurately represented on the model, subjecting the model to a series of technical analysis to predict a life for the component, reiterating the technical analysis until the levels of distress on the model accurately represent the distress that appears on the actual component, and then predicting a remaining life of the component based on the analysis, or redesigning the model and reanalyzing the model until a maximum life for the component has been found. When the maximum (or near maximum) life for a component has been found, the component is then manufactured with the new component having an increased life and possibly increased performance level.
Abstract:
An apparatus and a process for converting a twin spool aero gas turbine engine to an industrial gas turbine engine, where the fan of the aero engine is removed and replaced with an electric generator, a power turbine is added that drives a low pressure compressor that is removed from the aero engine, variable guide vanes are positioned between the high pressure turbine and the power turbine, and a low pressure compressed air line is connected between the outlet of the low pressure compressor and an inlet to the high pressure compressor, where a hot gas flow produced in the combustor first flows through the high pressure turbine, then through the low pressure turbine, and then through the power turbine.
Abstract:
A turbine of a gas turbine engine with a rotor and a stator forming a rim cavity, where the rotor includes a turbine rotor blade with a cooling air channel opening into the rim cavity, and a centrifugal impeller rotatably connected to the rotor in which the centrifugal impeller discharges pressurized cooling air into the rim cavity to improve the rim cavity seal and to supply pressurized cooling air to the rotor blade cooling air channel.
Abstract:
A process for testing a combustor of a gas turbine engine, where a large volume of compressed air is stored in a large reservoir of at least 10,000 m3 such as an underground storage cavern, compressed air from the storage reservoir is passed through heat exchanger to preheat the compressed air to a temperature that would normally be discharged from a compressor, the preheated compressed air is burned with a fuel in the combustor, and additional compressed air from the reservoir is passed through an injector located downstream from the combustor to produce a decreased pressure such that a low atmospheric condition at the combustor exit is simulated.
Abstract:
A process for testing a full-sized aircraft or full-sized gas turbine engine in a wind tunnel and includes the steps of securing a full-sized aircraft or engine in a wind tunnel for testing; filling an underground storage reservoir with compressed air; passing pre-treated compressed air from the underground storage reservoir through the wind tunnel for testing of the full-sized aircraft or engine; connecting an outlet of the wind tunnel to an ejector; and, passing compressed air from the underground storage reservoir through the ejector to decrease the exit pressure at the wind tunnel during testing of the full-sized aircraft or engine. The step of pre-treating compressed air from the underground storage reservoir includes preheating the compressed air; and, passing the higher temperature compressed air into the wind tunnel.
Abstract:
An industrial gas turbine engine for electrical power production includes a high pressure spool and a low pressure spool in which the low pressure spool can be operated from full power mode to zero power mode when completely shut off, where the low pressure spool is operated at high electrical demand to supply compressed air to the high pressure compressor of the high pressure spool, and where turbine exhaust is used to drive a second electric generator from steam produced in a heat recovery steam generator. The high pressure spool includes a high pressure compressor with a inner compressed air flow path and an outer compressed air flow path in which a higher pressure supplies cooling to a turbine airfoil that is then discharged into a combustor of the engine.
Abstract:
A turbine of a gas turbine engine with a rotor and a stator forming a rim cavity, where the rotor includes a turbine rotor blade with a cooling air channel opening into the rim cavity, and a centrifugal impeller rotatably connected to the rotor in which the centrifugal impeller discharges pressurized cooling air into the rim cavity to improve the rim cavity seal and to supply pressurized cooling air to the rotor blade cooling air channel.
Abstract:
An apparatus and a process for separating carbon dioxide from a flue gas of a coal burning power plant. The process includes compressing the flue gas to increase the pressure and temperature, and then passing the flue gas through a cryogenic heat exchanger that decreases the temperature even more prior to passing the cooled carbon dioxide through a turbine that decreases the temperature more and forms liquid and solid forms carbon dioxide. A carbon dioxide separator then separates the carbon dioxide from the flue gas, leaving both liquid and solids forms. A screw compressor compresses the solid carbon dioxide to produce only liquid carbon dioxide at a pressure suitable for sequestration. The liquid carbon dioxide is passed through the heat exchanger to cool the flue gas and to separate out any sulfur dioxide and water from the flue gas and to vaporize the liquid carbon dioxide prior to sequestration of the vapor carbon dioxide.
Abstract:
A process for retrofitting an electric power plant that uses two 60 Hertz large frame heavy duty industrial gas turbine engines to drive electric generators and produce electricity, where each of the two industrial engines can produce up to 350 MW of output power. The process replaces the two 350 MW industrial engines with one twin spool industrial gas turbine engine that is capable of producing at least 700 MW of output power. Thus, two prior art industrial engines can be replaced with one industrial engine that can produce power equal to the two prior art industrial engines.
Abstract:
A process for retrofitting an industrial gas turbine engine of a power plant where an old industrial engine with a high spool has a new low spool with a low pressure turbine that drives a low pressure compressor using exhaust gas from the high pressure turbine, and where the new low pressure compressor delivers compressed air through a new compressed air line to the high pressure compressor through a new inlet added to the high pressure compressor. The old electric generator is replaced with a new generator having around twice the electrical power production. One or more stages of vanes and blades are removed from the high pressure compressor to optimally match a pressure ratio split. Closed loop cooling of one or more new stages of vanes and blades in the high pressure turbine is added and the spent cooling air is discharged into the combustor.