公开(公告)号：US11505501B1

公开(公告)日：2022-11-22

申请号：US17407677

申请日：2021-08-20

Applicant: Corning Incorporated

Inventor： Yvonne Marie Burton ,  Yinghong Chen ,  Bethany Rose Conway ,  Josiah M Lorenzo ,  Cameron Wayne Tanner ,  Lingyan Wang

IPC: H01M4/02 ,  C04B35/64 ,  H01M4/1315 ,  H01M4/04 ,  C01G51/00

Abstract: A method for forming a sintered composition including providing a slurry precursor including a lithium-, sodium-, or magnesium-based compound; tape casting the slurry precursor to form a green tape; and sintering the green tape at a temperature in a range of 500° C. to 1350° C. for a time in a range of less than 60 min to form a sintered composition, such that the slurry precursor further includes a solvent and dispersant. The dispersant may include an amine compound, a carboxylic acid compound, or combinations, mixtures, or salts thereof.

公开(公告)号：US20220242742A1

公开(公告)日：2022-08-04

申请号：US17718484

申请日：2022-04-12

Applicant: CORNING INCORPORATED

Inventor： Michael Edward Badding ,  William Joseph Bouton ,  Douglas Edward Brackley ,  Lanrik Wayne Kester ,  Thomas Dale Ketcham ,  Eric Lee Miller ,  Cameron Wayne Tanner ,  James William Zimmermann

IPC: C01F7/441 ,  C01G25/02 ,  C04B35/632 ,  C04B35/638 ,  C03C8/02 ,  C03B19/06 ,  C03B29/12 ,  C04B35/622 ,  C04B35/64 ,  C03B35/24 ,  C04B35/111 ,  C04B35/486

Abstract: A process of forming a sintered article includes heating a green portion of a tape of polycrystalline ceramic and/or minerals in organic binder at a binder removal zone to a temperature sufficient to pyrolyze the binder; horizontally conveying the portion of tape with organic binder removed from the binder removal zone to a sintering zone; and sintering polycrystalline ceramic and/or minerals of the portion of tape at the sintering zone, wherein the tape simultaneously extends through the removal and sintering zones.

公开(公告)号：US20220009843A1

公开(公告)日：2022-01-13

申请号：US17294121

申请日：2019-11-06

Applicant: CORNING INCORPORATED

Inventor： Huthavahana Sarma Kuchibhotla ,  Cameron Wayne Tanner

IPC: C04B38/00 ,  C04B35/195 ,  B01D46/24

Abstract: A cordierite-containing ceramic body with % P≥50%, df≤0.50, and a combined weight percentage of crystalline phases containing cordierite and indialite of at least 85 wt %. The porous ceramic body contains, as expressed on a relative oxide weight percent basis in terms of MgO, Al2O3, and SiO2 that is within a field defined by (15.4, 34.1, and 50.5), (12.2, 34.1, and 53.7), (13.3, 31.2, and 55.5), and (16.6, 31.1, and 52.3). Batch composition mixtures and methods of manufacturing a porous ceramic body using the batch compositions are provided, as are other aspects.

公开(公告)号：US10370304B2

公开(公告)日：2019-08-06

申请号：US14073020

申请日：2013-11-06

Applicant: Corning Incorporated

Inventor： Douglas Munroe Beall ,  Cameron Wayne Tanner

IPC: C03C11/00 ,  C04B38/06 ,  C04B38/00 ,  C03B19/06 ,  C03B19/08 ,  B01D39/20 ,  B01D69/10

Abstract: A porous cellular body comprising primarily a porous sintered glass material is disclosed. The porous sintered glass material primarily includes a first phase and a second phase, the first phase primarily comprising amorphous fused silica and the second phase comprising amorphous fused silica and a sintering aid.

公开(公告)号：US20190207252A1

公开(公告)日：2019-07-04

申请号：US16295673

申请日：2019-03-07

Applicant: CORNING INCORPORATED

Inventor： Michael Edward Badding ,  Jacqueline Leslie Brown ,  Jennifer Anella Heine ,  Thomas Dale Ketcham ,  Gary Edward Merz ,  Eric Lee Miller ,  Zhen Song ,  Cameron Wayne Tanner ,  Conor James Walsh

IPC: H01M10/0562 ,  H01M10/0525

Abstract: Electrolyte for a solid-state battery includes a body having grains of inorganic material sintered to one another, where the grains include lithium. The body is thin, has little porosity by volume, and has high ionic conductivity.

公开(公告)号：US20190077674A1

公开(公告)日：2019-03-14

申请号：US16190914

申请日：2018-11-14

Applicant: CORNING INCORPORATED

Inventor： Michael Edward Badding ,  William Joseph Bouton ,  Douglas Edward Brackley ,  Lanrik Wayne Kester ,  Thomas Dale Ketcham ,  Eric Lee Miller ,  Cameron Wayne Tanner ,  James William Zimmermann

IPC: C01F7/44 ,  C03B29/12 ,  C03B19/06 ,  C04B35/64 ,  C04B35/622 ,  C04B35/638 ,  C03C8/02 ,  C04B35/632 ,  C01G25/02 ,  C03B35/24 ,  C04B35/486 ,  C04B35/111

Abstract: A system, process and related sintered article are provided. The process includes supporting a piece of inorganic material with a pressurized gas and sintering the piece of inorganic material while supported by the pressurized gas by heating the piece of inorganic material to a temperature at or above a sintering temperature of the inorganic material such that the inorganic material is at least partially sintered forming the sintered article. The inorganic material is not in contact with a solid support during sintering. The sintered article, such as a ceramic article, is thin, has high surface quality, and/or has large surface areas.

公开(公告)号：US20150038323A1

公开(公告)日：2015-02-05

申请号：US14518549

申请日：2014-10-20

Applicant: CORNING INCORPORATED

Inventor： Keith Norman Bubb ,  Cameron Wayne Tanner

IPC: B01J37/00 ,  B01J35/10 ,  B01J35/04

CPC classification number: B01J37/0009 ,  B01D46/2429 ,  B01D46/2444 ,  B01D2279/30 ,  B01J21/04 ,  B01J21/066 ,  B01J23/10 ,  B01J23/42 ,  B01J23/44 ,  B01J23/464 ,  B01J23/63 ,  B01J35/0026 ,  B01J35/04 ,  B01J35/1071 ,  B01J35/1076 ,  B01J37/038 ,  F01N3/2828 ,  F01N2330/06 ,  F01N2330/34

Abstract: A pass-through catalytic substrate can comprise a plurality of porous ceramic substrate walls defining flow channels extending between an inlet end and an outlet end of the catalytic substrate. The pass-through catalytic substrate can include a plurality of porous ceramic beveled corner portions positioned at intersecting corners of the substrate walls within the flow channels. In one example, the porous ceramic beveled corner portions each include a heat capacity less than about 1.38 J/cm3/K. In another example, a catalytic washcoat layer can be provided for coating the porous ceramic substrate walls and the porous ceramic beveled corner portions. Methods for producing a pass-through catalytic substrate also provide porous ceramic beveled corner portions.

Abstract translation: 通过催化基底可以包括多个多孔陶瓷基底壁，其限定在催化底物的入口端和出口端之间延伸的流动通道。 通过催化基板可以包括位于流动通道内的基板壁的交叉角处的多个多孔陶瓷斜角部分。 在一个示例中，多孔陶瓷斜角部分各自包括小于约1.38J / cm 3 / K的热容量。 在另一个实例中，可以提供催化涂层，用于涂覆多孔陶瓷基体壁和多孔陶瓷斜角部分。 通过催化基板的制造方法也提供多孔陶瓷斜角部。

公开(公告)号：US11791465B2

公开(公告)日：2023-10-17

申请号：US17848627

申请日：2022-06-24

Applicant: CORNING INCORPORATED

Inventor： Michael Edward Badding ,  Ryan David Bayliss ,  Jennifer Anella Heine ,  Cameron Wayne Tanner

IPC: H01M4/58 ,  H01M10/0525 ,  H01M10/0562 ,  H01M4/04 ,  H01M4/02

CPC classification number: H01M4/581 ,  H01M4/0471 ,  H01M10/0525 ,  H01M10/0562 ,  H01M2004/021 ,  H01M2004/028 ,  H01M2300/0068

Abstract: Methods of making a sintered electrode comprise forming a slurry including 40 wt % to 75 wt % of a powder comprising a chalcogenide and at least one of an alkali metal or an alkaline earth metal, 1 wt % to 10 wt % of a binder, and 30 wt % to 50 wt % of a solvent. Methods include casting the slurry into a green tape. Methods include drying the green tape to form a dried green tape by removing at least a portion of the solvent. The dried green tape includes at most 10 wt % of organic material in the dried green tape. Methods include sintering the dried green tape at a temperature from 500° C. to 1350° C. for no more than 60 minutes to form the sintered electrode.

公开(公告)号：US20230307701A1

公开(公告)日：2023-09-28

申请号：US18203242

申请日：2023-05-30

Applicant: CORNING INCORPORATED

Inventor： Michael Edward Badding ,  Jacqueline Leslie Brown ,  Jennifer Anella Heine ,  Thomas Dale Ketcham ,  Gary Edward Merz ,  Eric Lee Miller ,  Zhen Song ,  Cameron Wayne Tanner ,  Conor James Walsh

IPC: H01M10/0562 ,  H01M4/04 ,  C04B35/622 ,  B28B1/30 ,  H01M4/1391 ,  H01M4/131 ,  H01M4/505 ,  G02B6/122 ,  H01M10/0525

CPC classification number: H01M10/0562 ,  H01M4/0471 ,  C04B35/62218 ,  B28B1/30 ,  H01M4/1391 ,  H01M4/131 ,  H01M4/505 ,  G02B6/122 ,  H01M10/0525 ,  H01L2224/16225 ,  H01M4/136

Abstract: A cathode configured for a solid-state battery includes a body having grains of inorganic material sintered to one another, wherein the grains comprise lithium. A thickness of the body is from 3 μm to 100 μm. The first major surface and the second major surface have an unpolished granular profile such that the profile includes grains protruding outward from the respective major surface with a height of at least 25 nm and no more than 150 μm relative to recessed portions of the respective major surface at boundaries between the respective grains.

公开(公告)号：US11746022B2

公开(公告)日：2023-09-05

申请号：US17988013

申请日：2022-11-16

Applicant: CORNING INCORPORATED

Inventor： Michael Edward Badding ,  William Joseph Bouton ,  Douglas Edward Brackley ,  Lanrik Wayne Kester ,  Thomas Dale Ketcham ,  Eric Lee Miller ,  Cameron Wayne Tanner ,  James William Zimmermann

IPC: C04B35/632 ,  C04B35/638 ,  C04B35/64 ,  C01F7/441 ,  C01G25/02 ,  C03C8/02 ,  C03B19/06 ,  C03B29/12 ,  C04B35/622 ,  C03B35/24 ,  C04B35/111 ,  C04B35/486

CPC classification number: C01F7/441 ,  C01G25/02 ,  C03B19/06 ,  C03B29/12 ,  C03B35/246 ,  C03C8/02 ,  C04B35/111 ,  C04B35/486 ,  C04B35/62218 ,  C04B35/632 ,  C04B35/638 ,  C04B35/64 ,  C03C2205/00 ,  C04B2235/3217 ,  C04B2235/3244 ,  C04B2235/6025 ,  C04B2235/656 ,  C04B2235/6586 ,  C04B2235/95 ,  C04B2235/9653

Abstract: A process of forming a sintered article includes heating a green portion of a tape of polycrystalline ceramic and/or minerals in organic binder at a binder removal zone to a temperature sufficient to pyrolyze the binder; horizontally conveying the portion of tape with organic binder removed from the binder removal zone to a sintering zone; and sintering polycrystalline ceramic and/or minerals of the portion of tape at the sintering zone, wherein the tape simultaneously extends through the removal and sintering zones.