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公开(公告)号：US11602791B2
公开(公告)日：2023-03-14
申请号：US16131700
申请日：2018-09-14
Applicant: United Technologies Corporation
Inventor： John A. Sharon , Paul Sheedy , Ranadip Acharya , Vijay Narayan Jagdale
Abstract: A process for additive manufacturing of a metal alloy material is provided that includes: a) providing a feedstock powder comprising base powder particles with nanoparticles attached to surfaces of the base powder particles; b) providing an additive manufacturing system with a laser power source relatively movable at a scan speed; c) wherein the additive manufacturing system has a process window for the feedstock powder; and d) exposing the feedstock powder to a predetermined power input from the laser power source at a predetermined scan speed to produce the metal alloy material. The concentration by volume of nanoparticles within the feedstock powder is such that independent first and second microstructures may be produced within the metal alloy material.
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公开(公告)号：US11414355B2
公开(公告)日：2022-08-16
申请号：US16361040
申请日：2019-03-21
Applicant: UNITED TECHNOLOGIES CORPORATION
Inventor： Paul Sheedy , John A. Sharon , Wayde R. Schmidt , Neal Magdefrau
IPC: B32B18/00 , C04B35/80 , C04B37/00 , C04B35/645 , B33Y70/00 , B33Y80/00 , B22F5/00 , B22F7/00 , C04B35/571 , C04B35/628 , C04B35/83
Abstract: A turbine engine component may comprise a Ceramic Matrix Composite (CMC) structure including a plurality of nominally dense plies, wherein each of the plurality of the nominally dense plies are bonded by at least one of a Field Assisted Sintering Technique (FAST), a Spark Plasma Sintering (SPS), or a localized heating at a bonding interface. The turbine engine component may include an airfoil extending between a first platform and a second platform, wherein the airfoil, the first platform, and the second platform define the CMC structure.
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公开(公告)号：US20200215640A1
公开(公告)日：2020-07-09
申请号：US16240308
申请日：2019-01-04
Applicant: United Technologies Corporation
Inventor： Paul Sheedy , John A. Sharon , Wayde R. Schmidt
Abstract: An embodiment of a method includes fabricating a first single crystal boule having a uniform composition and grain orientation. The first uniform single crystal boule is divided into a first plurality of layered shapes. The shapes of the first plurality are stacked with at least a second plurality of layered shapes along a first axis. The second plurality of layered shapes have at least one physical aspect differing from at least one corresponding physical aspect of the first plurality of layered shapes. The first plurality of layered shapes and at least the second plurality of layered shapes are joined via a field assisted sintering technique (FAST) to form a bulk component.
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公开(公告)号：US20200147897A1
公开(公告)日：2020-05-14
申请号：US16185201
申请日：2018-11-09
Applicant: United Technologies Corporation
Inventor： Wayde R. Schmidt , Paul Sheedy , John A. Sharon , Dustin D. Caldwell , Slade R. Culp
Abstract: An additive manufactured multi-portion article includes a first portion of an article manufactured by a first additive manufacturing process; and a second portion of the article manufactured by a second additive manufacturing process different than the first additive manufacturing process, the second portion attached to the first portion.
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Patent Agency Ranking
公开(公告)号：US20190321894A1
公开(公告)日：2019-10-24
申请号：US15958203
申请日：2018-04-20
Applicant: United Technologies Corporation
Inventor： Susanne M. Opalka , John A. Sharon , Tahany Ibrahim El-Wardany
Abstract: A process of forming an oxide dispersion strengthened alloy, comprises distributing an alloy powder on a platform; applying a uniform nanometer-scale metal oxide onto the alloy powder; applying an energy beam onto the alloy powder and the uniform nanometer-scale metal oxide; and forming an oxide dispersion strengthened alloy.
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公开(公告)号：US20180356778A1
公开(公告)日：2018-12-13
申请号：US15621104
申请日：2017-06-13
Applicant: United Technologies Corporation
Inventor： Ranadip Acharya , Alexander Staroselsky , John A. Sharon , Tahany Ibrahim El-Wardany
CPC classification number: G05B17/02 , B22F3/1055 , B22F2003/1057 , B33Y50/02 , G05B13/041 , G05B13/042 , G05B19/4099 , G05B2219/49013 , G05B2219/49023 , G05B2219/49027 , G05B2219/49029
Abstract: A method for modeling additive manufacturing of a part, includes (i) constructing a model for estimating output of a simulated additive manufacturing process based upon part design, energy equation and at least one additional relationship selected from the group consisting of phase field equation, concentration equation and stress equation; (ii) entering process operating parameters into the model to produce an output; (iii) comparing the output to acceptance criteria to determine whether the output is acceptable or unacceptable; (iv) for acceptable output, adding operating parameters which resulted in the acceptable output to a process map for additive manufacturing the part; and (v) repeating steps (ii) through (iv) for different operating parameters until the process map is complete.
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公开(公告)号：US20180348736A1
公开(公告)日：2018-12-06
申请号：US15613750
申请日：2017-06-05
Applicant: United Technologies Corporation
Inventor： John A. Sharon , Vijay Narayan Jagdale , Sergei F. Burlatsky , David Ulrich Furrer , Tahany Ibrahim El-Wardany , Ranadip Acharya , Alexander Staroselsky
IPC: G05B19/4099 , B29C67/00
CPC classification number: B22F3/1055 , B22F2003/1057 , B29C64/153 , B29C64/386 , B33Y10/00 , B33Y30/00 , B33Y50/00 , G06F17/50 , G06F17/5009
Abstract: A method includes accessing a first model defining a shape of a part. The shape of the part is segregated into a plurality of predefined shapes selected from a library of predefined shapes. The predefined models for each of plurality of predefined shapes are assembled into a second model defining the shape of the part. The part is additively manufactured according to the second model.
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公开(公告)号：US20170320135A1
公开(公告)日：2017-11-09
申请号：US15144992
申请日：2016-05-03
Applicant: UNITED TECHNOLOGIES CORPORATION
Inventor： Ying She , Aaron T Nardi , John A. Sharon
CPC classification number: B22F1/0085 , B22F3/1055 , B22F5/009 , B22F5/04 , B22F2003/1056 , B22F2998/10 , B22F2999/00 , B33Y70/00 , C21D9/0006 , C21D9/0062 , Y02P10/295 , B22F9/082 , B22F2202/15 , B22F2201/02 , B22F2201/10 , B22F2201/11
Abstract: A system for treatment of atomized powder including a fluidized bed operable to treat feedstock alloy powders. A method of treating atomized powder including communicating an inert gas into a fluidized bed; communicating an atomized powder into the fluidized bed; and heating the atomized powder in the fluidized bed, eject the treated powders out of the fluidized bed to quench the powders.
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公开(公告)号：US20160279704A1
公开(公告)日：2016-09-29
申请号：US14670623
申请日：2015-03-27
Applicant: United Technologies Corporation
Inventor： Ying She , John A. Sharon , James T. Beals , Aaron T. Nardi
IPC: B22F1/02 , B23K15/00 , B23K26/00 , B22F1/00 , B23K26/342
CPC classification number: B22F1/02 , B22F1/0085 , B22F3/1055 , B22F2998/10 , B23K15/0086 , B23K15/0093 , B23K26/0006 , B23K26/342 , B23K2103/02 , B23K2103/08 , B23K2103/10 , B23K2103/14 , B23K2103/52 , B29C64/153 , C22C32/0015 , Y02P10/295 , B22F1/0088 , B22F1/0062
Abstract: A method for processing a powder material includes cleaning surfaces of a powder material that has spherical metal particles, coating the cleaned surfaces with an organic bonding agent, mixing the coated particles with a dispersion that contains ceramic nanoparticles, drying the mixture to remove a carrier of the dispersion and deposit the ceramic nanoparticles with a spaced-apart distribution onto the organic bonding agent on the surfaces of the particles, and thermally removing the organic bonding agent to attach the ceramic nanoparticles to the surface of the particles.
Abstract translation: 一种处理粉末材料的方法包括：清洁具有球形金属颗粒的粉末材料的表面，用有机粘合剂涂覆清洁表面，将涂覆的颗粒与含有陶瓷纳米颗粒的分散体混合，干燥混合物以除去 将具有间隔分布的陶瓷纳米颗粒分散并沉积到颗粒表面上的有机粘合剂上，并且热去除有机粘合剂以将陶瓷纳米颗粒附着到颗粒的表面。
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