Abstract:
An apparatus is provided which comprises two burner zones using a single igniter separated by a heat transfer zone for use in low-cost hydrogen generation units. When used in conjunction with a control system which limits the effluent temperature to less than about 700° C., the apparatus can be constructed of materials such as carbon steel and stainless steel rather than more exotic materials. This simplified structure and the use of less exotic materials provides an efficient, low-cost combined partial oxidation reactor for small-scale hydrogen production systems, especially for hydrogen production systems associated with fuel cell operation for the production of electricity.
Abstract:
The temperature distribution of a heating medium in the reactor is allayed and the occurrence of hot spots is repressed. In a shell-and-tube type reactor provided with donut type and disc type baffle plates, reaction tubes are disposed even in the holes formed in the donut type baffle plates and an empty space devoid of a configuration of the reaction tubes is formed at the center of the shell. According to this invention, (meth)acrylic acid and/or (meth)acrolein can be produced at a low energy by catalytic gas phase oxidation of propylene- or isobutylene-containing gas.
Abstract:
The invention is directed to a multi-tier bypass apparatus for extending the operating life of fixed bed reactors. The multi-tier bypass may be disposed within a fixed catalyst bed to allow any fluid feedstock to bypass successive layers of the fixed catalyst bed as they foul. The invention also relates to an improved fixed bed reactor comprising the inventive multi-tier bypass and a method for extending the operating life of a fixed bed reactor.
Abstract:
A reactor unit in a system for the production of hydrogen-rich gas from a liquid raw fuel includes (1) a reaction chamber for a reaction medium and which contains a catalyst material; and (2) two tempering chambers separated from one another. The two tempering chambers are associated with different areas of the reaction chamber, so that within the reaction chamber two reaction zones are formed, which can be held at different temperature levels.
Abstract:
A process for fluorinating a hydrocarbon substrate is by mixing it with an inert diluent and mixing the diluted substrate with a gaseous fluorinating reagent to form a foam reaction mixture. The fluorinating reagent reacts with the substrate in the form to foam product. The foam is separated into a liquid component which contains product and a gas component. Product is withdrawn from the liquid component which is then returned to the diluting step. Fluorinating reagent is fed into the gas component which is then recirculated to the mixing step. An installation for fluorinating a hydrocarbon substrate includes, in sequence as a circuit, a dilution stage, a mixing stage, a reaction stage and a separation stage. Liquid returning means feeds liquid from the separation stage to the dilution stage, and gas recirculation means feeds gas from the separation stage to the mixing stage.
Abstract:
A hydrolysis reactor for removal of urea, ammonia and carbon dioxide from a liquid phase comprising urea in aqueous solution advantageously comprises a dividing baffle extending horizontally at a preset height in the reactor in which it defines a first and a second respectively lower and upper reaction space, means of collection and extraction from the reactor of a first portion of a gaseous phase comprising high pressure and temperature steam, previously fed into the first reaction space and means for feeding a second portion of the gaseous phase comprising high pressure and temperature steam to the second reaction space.
Abstract:
A reforming reactor includes (1) a reformer section for converting a starting material mixture into a reformate product by means of an endothermal reforming reaction; (2) a CO shift section to convert the carbon monoxide contained in the reformate product into carbon dioxide by the CO shift reaction; and (3) a catalytic burner unit for generating heat by catalytic combustion of a combustion gas. The catalytic burner has a heating area in thermal contact with the reformer section and a cooling area in thermal contact with the CO shift section having less combustion catalyst activity than the heating area. Combustion gas is fed counter-current-wise to the reformate product flowing through the CO shift stage and to the starting material mixture flowing through the reformer stage through the corresponding cooling area and through the adjoining heating area.
Abstract:
A control apparatus can maintain a substantially constant temperature of a reforming reaction in which a partial oxidation reaction occurs. The control apparatus can be used for a reformer that reforms reformats fuel into fuel by an endothermic reforming reaction and a partial oxidation reforming reaction. The amount of oxygen supplied for the partial oxidation reaction is determined based on an amount of the raw material and on theoretical endothermic values and exothermic values of the respective reforming reaction and partial oxidation reaction.
Abstract:
An apparatus for effecting gas-liquid contact in a system in which the liquid is the continuous phase, the apparatus consisting of a vertical column fitted with a series of perforated trays. The perforated trays provide openings near the edges of the trays or between the trays and the inside of the column wall for the transport of liquid. The trays also include a downwardfacing flange at or near the tray edge to establish and maintain a gas cushion under the tray, the height of the flange being between 5-50% of the tray-to-tray spacing The trays further including an upwardly-facing rim on the top side of the tray within which are provided perforations designed for gas flow, the height of the rim being between 5-50% of the tray-to-tray spacing. Between adjacent trays is provided a generally cylindrical tube having a diameter smaller than that of the downwards-facing flange and larger than the upwards-facing rim, the height of the cylinder being 40-80% of the distance between two successive trays.
Abstract:
A hydrocarbon fuel reformer (200) is disclosed suitable for producing synthesis hydrogen gas from reactions with hydrocarbons fuels, oxygen, and steam. The reformer (200) comprises first and second tubes (208,218). The first tube (208) includes a first catalyst (214) and receives a first mixture of steam and a first fuel. The second tube (218) is annularly disposed about the first tube (208) and receives a second mixture of an oxygen-containing gas and a second fuel. In one embodiment, a third tube (224) is annularly disposed about the second tube (218) and receives a first reaction reformate from the first tube (208) and a second reaction reformate from the second tube (218). A catalyst reforming zone (260) annularly disposed about the third tube (224) may be provided to subject reformate constituents to a shift reaction. In another embodiment, a fractionator is provided to distill first and second fuels from a fuel supply source.