Abstract:
An embossing method and apparatus (20) comprises a rotary embossing device (32) having a radial direction (28) and an outer peripheral surface (34). The embossing device (32) includes at least one embossing-component (48) which extends at least radially outward from the peripheral surface (34), and is configured to provide for a first embossing-pattern (38). The embossing device (32) also includes a rotary shaft member (46). A base embossing-segment (50) is operatively joined to the rotary shaft member (46) and configured to carry a first base-section (40) of the first embossing-component (48). In a particular aspect, a first, supplemental embossing-segment (52) is operatively joined and selectively positionable on the rotary shaft member (46), and is configured to carry a first supplemental-section (42) of the first embossing-component (48). In other aspects, a first spacing mechanism (56) can adjust a radial position of the first, supplemental embossing-segment (52), and a first, supplemental attachment-mechanism (60) can secure the radial position of the second supplemental embossing-segment (52).
Abstract:
For the production of a sheet product including at least two layers (V1, V2) it is suggested, among other things, an embossing device including a first pressure roller (5; 105) interacting with a first and a second embossing cylinder (1, 3; 101, 103) provided with respective points (1P, 3P, 101P, 103P) on their cylindrical surface.
Abstract:
A method of utilizing a single engraved embossing roll to emboss different expanses of material with different patterns. The single engraved embossing roll has at least two projections projecting therefrom. A first of the projections projects to a greater height from the roll than a second of the projections. In another aspect, the invention encompasses an apparatus for embossing different expanses of material with different patterns. The apparatus includes an engraved surface having at least two projections projecting therefrom. A first of the projections projects to a greater height than a second of the projections. The apparatus also includes a backing surface configured to receive the projections of the engraved surface. The backing surface and engraved surface are together configured to receive an expanse of material between them. The apparatus further includes a displacement mechanism configured to move at least one of the engraved surface and the backing surface relative to the other of the engraved surface and the backing surface.
Abstract:
A hot stamping cylinder for webs includes a mounting cylinder, a longitudinal channel extending running along the substantial entirety of the length thereof. A flexible substrate plate includes a leading edge flange substantially parallel to the flexible substrate plate and offset a distance substantially equal to the depth of the channel. A trailing edge flange is also provided which is substantially parallel to the flexible substrate plate and offset a distance substantially equal to the depth of the channel. A layer of silicone material is positioned on the flexible substrate plate where the layer of silicone material has a relief pattern thereon which corresponds to a desired stamping pattern. A longitudinal clamp resides in the channel and retains the leading edge flange and the trailing edge flange within the channel thereby securing the substrate plate, with silicone relief pattern thereon, to the mounting cylinder in preparation for use in a web hot stamp operation.
Abstract:
A rotary embossing die includes a curved metallic plate having an inner and an outer surface. An embossing design is etched on the outer surface of the metallic plate and an epoxy-based support plate is formed on the inner surface of the metallic plate. The metallic plate and the support plate preferably cooperate to define a shoulder. Die clips positioned around the shoulder are used to fasten the embossing die to the die cylinder of a rotary embossing machine. The metallic plate can be formed from brass or magnesium, and is preferably curved to any suitable radius.
Abstract:
A method and apparatus for embossing paper products, such as paper towels or toilet tissue, in which the tensile strength extending in the machine direction is modified such that after embossing, the tensile strength in the machine direction is more nearly equal to the tensile strength in the cross-machine direction. During embossing, selected portions of the embossed pattern are embossed more deeply to fracture fibers extending in the machine direction, thereby modifying the tensile strength in the machine direction. An improved paper product is thereby formed having a machine direction:cross-machine direction tensile strength ratio which is more closer to 1:1.
Abstract:
A apparatus for embossing paper products, such as paper towels or toilet tissue, in which the tensile strength extending in the machine direction is modified such that after embossing, the tensile strength in the machine direction is more nearly equal to the tensile strength in the cross-machine direction. During embossing, selected portions of the embossed pattern are embossed more deeply to fracture fibers extending in the machine direction, thereby modifying the tensile strength in the machine direction. An improved paper product is thereby formed having a machine direction:cross-machine direction tensile strength ratio which is more closer to 1:1.
Abstract:
The embossing-laminating device includes load bearing structure with at least two side members, a first path, for a first ply of web material, and a second path for a second ply of web material. Along the first path, a first pressure roller and a first interchangeable embossing roller are arranged, which define therebetween a first embossing nip for the first ply of web material. Along the second path a second pressure roller and a second interchangeable embossing roller are arranged, which define a second embossing nip for the second ply of web material. The embossing-laminating device also includes a magazine including a plurality of seats for a plurality of interchangeable embossing rollers, as well as at least a first manipulator for replacing embossing rollers.
Abstract:
Support apparatus for embossing rolls comprising a fixed structure (1) with two sides (10), which provide multiple supports for one or more embossing rolls (2) having the respective horizontal axes between said sides (10) and being connected with corresponding motors (45) which make the rolls rotate around the respective axes at a preset angular velocity, characterized in that each of said supports is of the collar type (3) coaxial with and external to the axis of the respective embossing roll (2) and made by two elements (30, 31), one (30) being fixed and the other one (31) mobile, the mobile element (31) realizing the closing and, respectively, the opening of the collar (3) around the axis of the embossing roll (2) by means of an actuator (4; 62) controlled by a corresponding control device.