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公开(公告)号:US20200086387A1
公开(公告)日:2020-03-19
申请号:US16131700
申请日:2018-09-14
Applicant: United Technologies Corporation
Inventor: John A. Sharon , Paul Sheedy , Ranadip Acharya , Vijay Narayan Jagdale
Abstract: A process for additive manufacturing of a metal alloy material is provided that includes: a) providing a feedstock powder comprising base powder particles with nanoparticles attached to surfaces of the base powder particles; b) providing an additive manufacturing system with a laser power source relatively movable at a scan speed; c) wherein the additive manufacturing system has a process window for the feedstock powder; and d) exposing the feedstock powder to a predetermined power input from the laser power source at a predetermined scan speed to produce the metal alloy material. The concentration by volume of nanoparticles within the feedstock powder is such that independent first and second microstructures may be produced within the metal alloy material.
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公开(公告)号:US10392312B2
公开(公告)日:2019-08-27
申请号:US15110523
申请日:2015-01-07
Applicant: United Technologies Corporation
Inventor: Xia Tang , Paul Sheedy , Tania Bhatia Kashyap , Wayde R. Schmidt , Daniel G. Goberman
IPC: C04B41/87 , B32B9/00 , C04B35/14 , C04B35/195 , C04B35/56
Abstract: An article includes a ceramic-based substrate and a barrier layer on the ceramic-based substrate. The barrier layer includes a matrix of barium-magnesium alumino-silicate or SiO2, a dispersion of silicon oxycarbide particles in the matrix, and a dispersion of particles, of the other of barium-magnesium alumino-silicate or SiO2, in the matrix.
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公开(公告)号:US10329432B2
公开(公告)日:2019-06-25
申请号:US14897184
申请日:2014-05-29
Applicant: United Technologies Corporation
Inventor: Neal Magdefrau , Daniel G. Goberman , Paul Sheedy , Aaron T. Nardi
IPC: C22C45/00 , B29C49/04 , B29C49/06 , C23C24/04 , C09D5/16 , F01D5/28 , F01D25/00 , C22C45/08 , C23C26/00 , B29C49/00 , B29K103/06 , B29C49/08 , B29C49/22 , B29C51/00 , B29L9/00
Abstract: A cost-effective method of forming a hydrophobic coating on a substrate and coated substrates are disclosed. Specifically, the method comprises applying amorphous powders of an alloy to the substrate through a cold spray process. Also provided is a novel type of hydrophobic coating made of metallic glasses or amorphous alloys. The hydrophobic coatings offer advantages such as, low cost, low maintenance, and high corrosion resistance.
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公开(公告)号:US10323167B2
公开(公告)日:2019-06-18
申请号:US15267198
申请日:2016-09-16
Applicant: United Technologies Corporation
Inventor: Wayde R. Schmidt , Tania Bhatia Kashyap , Paul Sheedy
IPC: B05D3/02 , C09K5/14 , C04B35/571 , C04B35/589 , C04B35/626 , C04B35/628 , C04B35/76 , C04B35/80 , C04B35/622 , C04B35/63 , C04B35/65
Abstract: A method for fabricating a ceramic material includes impregnating a porous structure with a mixture that includes a preceramic polymer and a filler. The filler includes at least one free metal. The preceramic polymer material is then rigidized to form a green body. The green body is then thermally treated to convert the rigidized preceramic polymer material into a ceramic matrix located within pores of the porous structure. The same thermal treatment or a second, further thermal treatment is used to cause the at least one free metal to move to internal porosity defined by the ceramic matrix or pores of the porous structure.
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公开(公告)号:US10308818B2
公开(公告)日:2019-06-04
申请号:US15158640
申请日:2016-05-19
Applicant: United Technologies Corporation
Inventor: Xia Tang , David C. Jarmon , Paul Sheedy , Virginia H. Faustino
Abstract: An article comprising a substrate and at least one coating layer disposed on the substrate. The coating layer includes a silicate glass matrix, an oxygen scavenger phase dispersed through the silicate glass matrix, and at least one metal in metallic form.
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公开(公告)号:US20190099940A1
公开(公告)日:2019-04-04
申请号:US15722829
申请日:2017-10-02
Applicant: United Technologies Corporation
Inventor: Sameh Dardona , Paul Sheedy , Wayde R. Schmidt , Dustin D. Caldwell , Slade R. Culp
IPC: B29C64/129 , B33Y10/00 , B33Y70/00 , B33Y80/00
CPC classification number: B29C64/129 , B29C64/106 , B29K2105/16 , B29K2505/00 , B29K2995/0008 , B33Y10/00 , B33Y70/00 , B33Y80/00 , H01F1/0027 , H01F1/44 , H01F41/0253 , H01F41/16
Abstract: A system for direct writing a conformal or free-form magnet includes producing a magnetic ink compound by mixing an photopolymer base and a magnetic material powder, extruding a layer of the magnetic ink compound through a nozzle on to a target substrate to form a layer, soft-curing the layer by exposing the layer to a first light, repeatedly extruding a layer and soft-curing the layer, then post-curing the magnet by exposing the magnet to a second light and an elevated temperature.
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公开(公告)号:US20190099802A1
公开(公告)日:2019-04-04
申请号:US15723591
申请日:2017-10-03
Applicant: United Technologies Corporation
Inventor: Wayde R. Schmidt , Paul Sheedy
Abstract: Aspects of the disclosure are directed to treating a substrate, the substrate including at least one of a refractory metal or a ceramic material, and depositing a media onto the treated substrate to generate a casting core. Embodiments include a fixture, a substrate located on the fixture, the substrate including at least one of a refractory metal or a ceramic material, and a delivery head that deposits media onto the substrate to generate a casting core. Aspects are directed to a core configured for casting a component, the core comprising: a substrate that includes at least one of a refractory metal or a ceramic material, and media deposited on the substrate, the media having a dimension within a range of between 0.5 and 500 micrometers.
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公开(公告)号:US10232441B2
公开(公告)日:2019-03-19
申请号:US14641653
申请日:2015-03-09
Applicant: United Technologies Corporation
Inventor: Weina Li , Michael J. Birnkrant , Paul Sheedy , James T. Beals , Rhonda R. Willigan , Jose L. Santana
Abstract: A method of fabricating an article includes providing an arrangement of loose nanowires, forming the loose nanowires into a gas turbine engine airfoil by depositing the loose nanowires into a mold that has a geometry of the gas turbine engine airfoil, and bonding the loose nanowires together into a unitary cellular structure that has the geometry of the gas turbine engine airfoil.
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公开(公告)号:US20180194981A1
公开(公告)日:2018-07-12
申请号:US15400604
申请日:2017-01-06
Applicant: United Technologies Corporation
Inventor: Wayde R. Schmidt , Paul Sheedy , Neal Magdefrau
CPC classification number: C09K5/14 , C03C10/00 , C03C14/00 , C03C14/008 , C03C2214/20 , C04B35/5603 , C04B35/571 , C04B35/573 , C04B35/587 , C04B35/589 , C04B35/80 , C04B35/806 , C04B2235/36 , C04B2235/365 , C04B2235/48 , C04B2235/483 , C04B2235/486 , C04B2235/80 , C04B2235/9607
Abstract: A method of fabricating a ceramic component includes processing a hybrid matrix blend formed of a ceramic precursor and a glass powder to form a hybrid matrix composite component. A polymer-derived ceramic component including a hybrid matrix composite formed of a hybrid matrix blend including at least one of a ceramic precursor and a conversion char, and a glass powder.
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公开(公告)号:US20180155252A1
公开(公告)日:2018-06-07
申请号:US15874284
申请日:2018-01-18
Applicant: United Technologies Corporation
Inventor: Paul Sheedy , David C. Jarmon
CPC classification number: C04B35/82 , C04B35/14 , C04B35/76 , C04B35/80 , C04B35/83 , C04B2235/3418 , C04B2235/421 , C04B2235/5284 , C04B2235/5288 , C04B2235/606
Abstract: Methods for fabricating a ceramic matrix composite are disclosed. A fiber preform may be placed in a mold. An aqueous solution may be added to the fiber preform. The aqueous solution may include water, carbon nanotubes, and a binder. The preform may be frozen. Freezing the preform may cause the water to expand and separate fibers in the fiber preform. The carbon nanotubes may bond to the fibers. The preform may be freeze dried to remove the water. The preform may then be processed according to standard CMC process.
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