Abstract:
A cleaning brush and method for removing a coating solution from the inner end of a flexible, tubular substrate to be fitted over a mandrel or drum. After a tubular substrate is dipped endwise in a coating solution, some solution coats the inner face of the substrate at one end. By using moderate deformation of the substrate, changes to the profile of the cleaning brush, or both, the cleaning brush is fitted inside the end of the tubular substrate without damaging the substrate. The cleaning brush engages and cleans the substrate's inner surface. The substrate is then free from any coating so as to readily fit on the mandrel or drum.
Abstract:
A housing having an inner surface and having a bottom end, a bearing component positioned within the housing above the bottom end of the housing, a first seal positioned within the housing between the bottom end of the housing and the bearing component, the first seal sized to provide a seal against the inner surface of the housing and to cover the a first sidewall surface of the bearing component, a top end of the housing positioned opposite the bottom end, a second seal positioned within the housing between the bearing component and the top end of the housing, the second seal sized to provide a seal against the inner surface of the housing and to cover a second sidewall surface of the bearing component during a coating operation.
Abstract:
An apparatus, to be used when an open end of a hollow substrate contacts a coating solution to define a solution free interior portion of the substrate, for controlling the level of the coating solution relative to the substrate interior, the apparatus including: a gas container capable of changing in volume; a channel connecting the gas container to the solution free interior portion of the substrate to allow gas flow in either direction between the gas container and the solution free interior portion; and pressure means for exerting a changeable, continuous pressure on the gas container that automatically exerts an increasingly greater pressure on the gas container as the gas container expands in volume and that automatically exerts a decreasingly lesser pressure on the gas container as the gas container decreases in volume.
Abstract:
A coating method for a hollow substrate including: (a) forming a seamed extended substrate unit composed of a substrate extension device and the substrate, and employing a chuck assembly to internally grip the substrate; (b) dip coating the extended substrate unit while the chuck assembly internally grips the substrate to deposit a layer first on the substrate extension device and then on the substrate; and (c) separating, subsequent to the dip coating the extended substrate unit, the substrate extension device from the substrate.
Abstract:
A semi-automated coating system for providing medical devices with antimicrobial coatings is disclosed. The semi-automated coating system extends the coating solution's usable life span by minimizing exposure to light, air and temperature extremes. Moreover, the disclosed semi-automated coating system minimizes operator and environmental exposure to the coating solutions. Methods for coating medical devices using the semi-automated coating system are also provided. The methods disclose techniques for preparing coating solutions, setting up the coating system and operating the device. Moreover, the systems and methods described herein minimize operator intervention with the coating processes and provide superior product consistency.
Abstract:
A method comprising: (a) overflowing a vessel with a coating solution, wherein there is a zone of stagnant coating solution within the vessel; (b) directing at least one fluid jet at the zone of the stagnant coating solution, thereby causing at least a portion of the stagnant coating solution to overflow the vessel; and (c) dip coating a substrate with the coating solution in the vessel, subsequent to the feature (b).
Abstract:
A process and apparatus for dip-coating intermediate and/or discrete discontinuous portions of longitudinal devices, including medical devices such as catheters and guidewires. The apparatus provides a chamber in which both the desired portion(s) of the device and the coating solution can be controllably contacted. A controlled coating can be achieved within the chamber by providing and controlling one or more of the following relationships: a) the manner in which a chamber (containing solution) is itself moved with respect to a static device, b) the manner in which the device is moved with respect to a fixed chamber position containing a fixed volume of solution, and/or c) the manner in which both the chamber and device are fixed in position, and the coating is achieved by adding and removing a volume of solution from the chamber. The resultant movement of solution and device is intended to mimic or replicate the relative movements involved in a conventional dip-coating procedure, at least along the length of device to be coated.
Abstract:
The invention provides an apparatus for coating tubular members, such as stents, and also provides a method for coating tubular members. The invention improves manufacturing efficiencies of existing manual-dipping technology for stents and also addresses manufacturing problems from stents having plural surface apertures associated with the presence of excess liquid, inconsistent drying of the liquid and blockage.
Abstract:
An apparatus for handling a tubular member uses a hollow member having a closed end. A portion of the hollow member is inflatable. The hollow member is mounted on a device which moves the hollow member from a position remote from the tubular member to a position in which the hollow member is inserted in the tubular member. The hollow member extends in the tubular member a distance less than one-half the length of the tubular member. A source of fluid is coupled to the hollow member to supply fluid to the hollow member for inflating the inflatable portion thereof. This secures the hollow member to the tubular member so that the hollow member and the tubular member move substantially in unison with one another.
Abstract:
Molding methods for disposing a functional film on a hollow inner surface or undulated surface. A blow molding process for manufacturing a molded product having a hollow part and a pressure forming process for manufacturing a molded product having an undulated part, and the products produced there from. Before the parison or forming material is cooled and solidified, a compressed fluid containing a material for forming a film is supplied into a die, thereby forming a film simultaneously when molding.