Coatings with enhanced water-barrier and anti-corrosive properties
    42.
    发明授权
    Coatings with enhanced water-barrier and anti-corrosive properties 有权
    具有增强的防水和防腐蚀性能的涂料

    公开(公告)号:US07388044B2

    公开(公告)日:2008-06-17

    申请号:US10903265

    申请日:2004-07-30

    Abstract: The invention provides high solids epoxy-based autodeposition coating materials that have improved moisture barrier properties and/or anti-corrosive properties and a means to obtain the high solids epoxy-based autodeposition coating materials that eliminates/minimizes the need for process solvents. A hydrophobic water barrier enhancing agent, epoxy pre-polymer and ethylenically unsaturated monomer, as an alternative to organic solvent, are combined to yield an epoxy pre-polymer-monomer-hydrophobic water barrier enhancing agent blend, which may be blended with other coating components and additives. The resulting blend is then dispersed in water with surfactant and the ethylenically unsaturated monomer is polymerized (in the presence of other formulation components) to yield a dispersion. The dispersion may then be used as one component of a coating formulation. The coating formulation can then be applied to materials and cured to form a final coating.

    Abstract translation: 本发明提供了具有改善的防潮性和/或抗腐蚀性能的高固体含量的环氧基自沉积涂料,以及获得高固体环氧基自沉积涂料的方法,其消除/最小化对工艺溶剂的需要。 将疏水性水屏障增强剂,环氧预聚物和烯属不饱和单体作为有机溶剂的替代物组合,得到环氧预聚物 - 单体 - 疏水性水屏障增强剂共混物,其可与其它涂料组分 和添加剂。 然后将所得共混物用表面活性剂分散在水中,并使烯属不饱和单体聚合(在其它配方组分存在下)以产生分散体。 然后分散体可以用作涂料制剂的一种组分。 然后将涂料制剂施用于材料并固化以形成最终涂层。

    Method of enhancing corrosion resistance of hollow vessels
    44.
    发明申请
    Method of enhancing corrosion resistance of hollow vessels 有权
    提高中空容器耐腐蚀性的方法

    公开(公告)号:US20070075087A1

    公开(公告)日:2007-04-05

    申请号:US11241860

    申请日:2005-09-30

    Applicant: Timothy Knight

    Inventor: Timothy Knight

    CPC classification number: B05D7/227 B05D1/18 B05D7/142 B62J35/00 C25D13/14

    Abstract: A method of enhancing corrosion resistance of a hollow vessel. The method includes providing a hollow vessel including a wall defining a cavity, providing a coating tank filled with a liquid coating having charged coating elements, submerging the hollow vessel into the liquid coating, allowing the liquid coating to pass into the cavity through at least one aperture of the wall, coating the exterior surface of the wall with a portion of the coating elements, coating the interior surface of the wall with an additional portion of the coating elements, removing the hollow vessel from the coating tank, draining the liquid coating from the cavity, heating the hollow vessel in an oven, and curing the portion of the coating elements on the exterior surface and curing the additional portion of the coating elements on the interior surface.

    Abstract translation: 提高中空容器耐腐蚀性的方法。 该方法包括提供中空容器,其包括限定空腔的壁,提供填充有具有带电涂层元件的液体涂层的涂覆槽,将中空容器浸入液体涂层中,允许液体涂层通过至少一个 壁的孔径,用一部分涂层元件涂覆壁的外表面,用附加部分的涂层元件涂覆壁的内表面,从涂布槽中取出中空容器,将液体涂层从 空腔,在烘箱中加热中空容器,并固化外表面上的部分涂层元件,并固化内表面上的涂层元件的附加部分。

    Corrosion resistant films based on ethylenically unsaturated monomer modified epoxy emulsions
    45.
    发明授权
    Corrosion resistant films based on ethylenically unsaturated monomer modified epoxy emulsions 有权
    基于烯键式不饱和单体改性环氧乳液的耐腐蚀膜

    公开(公告)号:US07138444B2

    公开(公告)日:2006-11-21

    申请号:US10620087

    申请日:2003-07-14

    Abstract: The invention provides high solids epoxy-based autodeposition coating materials and a means to obtain the high solids epoxy-based autodeposition coating materials that eliminates/minimizes the need for process solvents. An epoxy pre-polymer is used. The epoxy pre-polymer is combined with ethylenically unsaturated monomer, as an alternative to organic solvent, to yield an epoxy-monomer blend, which may be blended with other coating components and additives. The resulting blend is then dispersed in water with surfactant and the ethylenically unsaturated monomer is polymerized (in the presence of other formulation components) to yield a dispersion. The dispersion may then be used as one component of a coating formulation. The coating formulation can then be applied to materials and cured to form a final coating.

    Abstract translation: 本发明提供了高固含量的环氧基自沉积涂料和获得高固体环氧基自沉积涂料的方法,其消除/最小化了对工艺溶剂的需要。 使用环氧预聚物。 将环氧预聚物与烯键式不饱和单体作为有机溶剂的替代物组合,得到可与其它涂料组分和添加剂共混的环氧单体共混物。 然后将所得共混物用表面活性剂分散在水中,并使烯属不饱和单体聚合(在其它配方组分存在下)以产生分散体。 然后可以将分散体用作涂料制剂的一种组分。 然后将涂料制剂施用于材料并固化以形成最终涂层。

    Autodeposition process
    46.
    发明申请
    Autodeposition process 审中-公开
    自动沉积过程

    公开(公告)号:US20040265502A1

    公开(公告)日:2004-12-30

    申请号:US10880024

    申请日:2004-06-28

    CPC classification number: B05D7/142 B05D3/0245 B05D3/102

    Abstract: An autodeposition process is disclosed which eliminates conventional wet pretreatment steps and comprises a non-contact, cleaning step for the metal part in an electromagnetic field, volatilizing contaminants and forming an in-situ surface oxide (Fe2O3 and/or Fe3O4) pigment layer on the part, cooling the part, autodepositing a coating on the entire surface oxide layer, followed by dehydration and/or further curing. Any inductive-heat induced oxide pigment layer of from 2- about 500 nm is suitable for the entire oxide layer

    Abstract translation: 公开了一种自动沉积方法,其消除了常规的湿式预处理步骤,并且包括用于电磁场中的金属部件的非接触式清洁步骤,挥发污染物并在其上形成原位表面氧化物(Fe 2 O 3和/或Fe 3 O 4)颜料层 部分,冷却部件,在整个表面氧化物层上自动沉积涂层,然后脱水和/或进一步固化。 任何感应热诱导的2-约500nm的氧化物颜料层适用于整个氧化物层

    Coating process utilizing automated systems
    47.
    发明申请
    Coating process utilizing automated systems 审中-公开
    使用自动化系统的涂层工艺

    公开(公告)号:US20040265500A1

    公开(公告)日:2004-12-30

    申请号:US10609116

    申请日:2003-06-27

    CPC classification number: B05D7/142

    Abstract: A method for applying at least one coating composition to an electrochemically active metal substrate, and the coated substrate produced thereby are disclosed. Preferably, an articulable electromechanical device such as a robot arm is utilized to aid in precision coating electrochemically active metal substrates, particularly complex shaped electrochemically active metal substrates through autodeposition. The electromechanical device is articulable through a wide range of motions and can substantially eliminate drip edges or pockets of retained coating in otherwise poorly draining areas of the substrate, producing fully and/or evenly coated, aesthetically pleasing coated substrates. Throughput of coated substrates is maximized through the method of the present invention.

    Abstract translation: 公开了一种将至少一种涂料组合物施加到电化学活性金属基材上的方法,以及由此制备的涂布基材。 优选地,诸如机器人手臂之类的可铰接机电装置被用于通过自动沉积来有助于精确地涂覆电化学活性金属基底,特别是复杂形状的电化学活性金属基底。 机电装置可以通过广泛的运动来铰接,并且可以基本上消除基材的其它不良排水区域中保留的涂层的滴落边缘或凹穴,产生完全和/或均匀涂覆的,美观的涂层基材。 通过本发明的方法使涂布的基底的生产量最大化。

    Multilayer coatings for metal substrates
    49.
    发明申请
    Multilayer coatings for metal substrates 审中-公开
    金属基板多层涂层

    公开(公告)号:US20030082391A1

    公开(公告)日:2003-05-01

    申请号:US10117935

    申请日:2002-04-08

    Abstract: A multilayered coating (10) that is applied to a metal substrate (12). The coating comprises a protective zone of an insoluble crystalline phosphate formed by reaction of the substrate (12) with zinc phosphate. A film (16) of a polymer resin is deposited on the insoluble crystalline phosphate zone (14). In one embodiment, the multilayered coating (10) includes a coat of paint (18) that is applied to the polymer resin (16). A process for applying the multilayered coating to the metal substrate includes the steps of: applying a zinc phosphating solution to at least a portion of the substrate, which converts the surface to a zone of an insoluble crystalline phosphate; rinsing the zone; and autodepositing a film of a polymer resin thereupon.

    Abstract translation: 施加到金属基板(12)上的多层涂层(10)。 该涂层包括通过底物(12)与磷酸锌反应形成的不溶性结晶磷酸盐的保护区。 将聚合物树脂的薄膜(16)沉积在不溶性结晶磷酸盐区(14)上。 在一个实施方案中,多层涂层(10)包括施加到聚合物树脂(16)上的涂层(18)。 将多层涂层施加到金属基底上的方法包括以下步骤:将磷酸锌溶液施加到基底的至少一部分上,将该表面转化为不溶性结晶磷酸盐的区域; 冲洗区域; 并在其上自动沉积聚合物树脂的膜。

    Polymer-coated metal composites by dip autopolymerization

    公开(公告)号:US06451383B2

    公开(公告)日:2002-09-17

    申请号:US09894794

    申请日:2001-06-29

    Abstract: A composition and method is described for providing conformal protective or decorative polymer coatings on metals such as aluminum, copper, iron, steel, zinc, and their formation by dip autopolymerization. In accordance with the present invention, an acidic solution of organic monomer undergoes autopolymerization upon contact with a metal substrate, thereby forming a polymeric coating on the substrate. The method comprises providing the acidic monomer solution, dipping the metal substrate to be coated for a prescribed period of time depending on the thickness of the coating desired, and then removing the substrate from the solution. Importantly, the polymerization requires no application of external driving force, such as thermal or electrical energy. The coatings thus formed are up to 50 microns thick, and conform to the shape of the substrate. These coatings further have uniform thickness, and excellent thermal stability and protective properties. In one preferred embodiment of the present invention, the composition comprises an acidic solution of an organic electron acceptor monomer that undergoes autopolymerization in contact with a metal substrate, thereby forming a polymeric coating on the substrate. In another preferred embodiment of the present invention, the composition comprises an acidic solution of an organic electron acceptor monomer and an organic electron donor monomer that undergo autopolymerization in contact with a metal substrate, thereby forming a polymeric coating on the substrate. Metal-polymer composites are also described.

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