Abstract:
A method of fabricating a precoated steel plate, the method including coating a steel plate by dipping the steel plate in a molten bath to obtain a precoat upon the steel plate, wherein the precoat includes an intermetallic alloy layer and a metal alloy layer. The intermetallic alloy layer is topped by the metal alloy layer. On at least one face of the plate, the metal alloy layer is removed in an area at a periphery of the plate using a laser beam, while leaving at least part of the intermetallic alloy layer in the area. The at least part of the intermetallic layer in the area has a thickness between 3 and 10 micrometers thick.
Abstract:
An additive manufacturing temperature controller/temperature sensor uses one or more spectrophotometric sensors to monitor temperature of successive layers and preferably localized sections of successive layers of a melt pool, and transients thereof, of an object being generated for the purpose of dynamic control of the additive manufacturing device and/or quality control of the generated object manufactured with the additive manufacturing device. Generally, the additive manufacturing temperature controller/sensor apparatus monitors temperature of a section of the object during manufacture as a function of wavelength, time, position, and/or angle to determine melt extent in terms of radius and/or depth.
Abstract:
A valve for use in an internal combustion engine is disclosed. The valve includes a stem friction welded to a head portion. The head portion is cast from a single crystal metal using a casting process that creates little or no grain boundaries. The single crystal metal can be a nickel based superalloys such as CMSX-4, CMSX 3, Rene N5, and Rene N6. By having little or no grain boundaries, defects that occur in other types of casting material, such as large numbers of grain boundaries can be minimized. This allows the head portion and particularly the combustion face to withstand an operating temperature in the combustion chamber in excess of 850° C.
Abstract:
A method of manufacture includes forming a metallized tie layer on a surface of a non-metallic component, positioning the surface of the non-metallic component to mate with a metallic surface of a second component, and joining the metallized tie layer with the mated metallic surface of the second component using metal to metal joining techniques.
Abstract:
Methods for joining a first blank and a second blank are disclosed, wherein at least one of the first and second blanks comprising at least a layer of aluminum or of an aluminum alloy. Methods may comprise selecting a first portion of the first blank to be joined to the second blank, and selecting a second portion of the second blank to be joined to the first portion; welding the first portion to the second portion, while supplying a metal powder to a weld zone, wherein the first portion and the second portion of the blanks and the metal powder in the weld zone are melted during welding and the metal powder is mixed with the melted first and second portions, and wherein the metal powder is an iron based powder comprising gammagenic elements. The disclosure further relates to blanks and products obtained using such methods.
Abstract:
A method of brazing including melting a surface region (26) of a substrate (12, 14, 22) and contacting a braze material (10) with the melted surface region, the braze material including a plurality of braze fillers (16) and a plurality of carbon structures (18). The method further includes subjecting the braze material to an amount of energy effective to melt the braze fillers but not the carbon structures, and cooling the braze material to form a brazement (28, 32) including the carbon structures within at least a portion of the substrate. The brazement includes a gradient (30) of the carbon structures, wherein a concentration of the carbon structures increases in a direction away from an interior of the substrate.
Abstract:
On at least the edge portion (9e) of the lip portion (9) of a T-die (1), a cladding layer (10) is provided. The cladding layer is formed by laser build-up welding to a base material with a powder of a corrosion resistant and wear resistant alloy comprising a nickel-based alloy or a cobalt-based alloy. The cladding layer has a metallographic structure in which metal borides are dispersed in a binder phase. The lip portion has high quality and has high durability. The manufacturing costs of the T-die can also be kept relatively low.
Abstract:
A deflectable, flexible device includes an elongate body, a convoluted tip portion at a distal end of the elongate body, and a lumen to receive one or more wires. The convoluted tip portion includes an electroformed pleated region which is formed by electrodepositing a metal on a mandrel having a pleated region. The convoluted tip portion may be hermetically sealed to permit repeated sterilization. The electroformed pleated region may include one or more fluid emission orifices. The convoluted tip portion extends or bends in response to fluid pressure manipulation, contact with tissue, manipulation with an internal spring or wire, or by a user pushing, pulling, or twisting the catheter directly or via an introducer sheath or the like. The convoluted tip portion may further include an RF ablation element or other energy-driven technique to create continuous linear lesions or a sensing element.
Abstract:
Compositions and methods for applying to a surface an overlay comprising titanium carbide are provided. The compositions include rounded titanium carbide particles and optionally include angular titanium carbide particles. The compositions may be applied, for example, by plasma transferred arc or spray/fuse deposition.