Abstract:
A system for disposing of municipal solid waste provides commercially-available equipment that is modified to initially remove identifiable unwanted components from the waste, and then chop the waste into small pieces of a size suitable for handling, separation and combustion. The moisture content of the waste is reduced in a closed system by passing dry air through the waste in a confined space to absorb moisture and produce moist air, which is then dehumidified via refrigeration equipment. The dehumidified air is recycled through the waste repeatedly through the closed system until the water content has reached the predetermined amount. The waste is stored in a bunker for later use or is immediately combusted in a two-step process by first gasifying the dried waste to produce combustible syngas and then immediately or later combusting the gas in a gas turbine or other engine to produce electricity that is partly used to power the process and partly sold commercially.
Abstract:
A method of disposing of combustible materials. The method includes the steps of: providing a heating space; providing a first source to generate heat to a first predetermined level at a first location in the heating space sufficient to reconstitute the combustible materials to a molten slag at the first location and so that heat generated by the first source elevates the temperature at a second location within the heating space to a second predetermined heat level that is below the predetermined heat level and high enough to cause combustion of the combustible materials; directing combustible materials to the second location at which the combustible materials are combusted to produce ash; and causing the ash to be directed to the first location to be reconstituted as molten slag.
Abstract:
A system for disposing of municipal solid waste 10) provides commercially-available equipment that is modified to initially remove identifiable unwanted components from the waste (12), and then chop the waste into small pieces (16) of a size suitable for handling and combustion. The moisture content of the waste is reduced in a closed system (20) by passing dry air through the waste in a confined space (30) to absorb moisture and produce moist air, which is then dehumidified via refrigeration equipment (34). The dehumidified air is recycled (30, 40) through the waste repeatedly through the closed system (20) until the water content has reached the predetermined amount. The waste is stored in a bunker (41) for later burning, or is immediately burned in a furnace (24) to produce heat that is used to produce steam (50), which drives a generator (26) to produce electricity (52) that is partly used to power the process and partly sold commercially.
Abstract:
A self-sustaining non-biodegradable waste breakdown system has a preprocessing assembly, a heating assembly, a reaction assembly and a filtering assembly. The reaction assembly has a filtering layer to retain long chain molecules of the melted waste for continuous breakdown so as to change the long chain molecules into short chain molecules. The filtering-adjusting mechanism of the filtering assembly recycles the medium with a special concentration, viscosity and heat resistance in the reaction chamber.
Abstract:
A method of disposing of combustible materials. The method includes the steps of: providing a heating space; providing a first source to generate heat to a first predetermined level at a first location in the heating space sufficient to reconstitute the combustible materials to a molten slag at the first location and so that heat generated by the first source elevates the temperature at a second location within the heating space to a second predetermined heat level that is below the predetermined heat level and high enough to cause combustion of the combustible materials; directing combustible materials to the second location at which the combustible materials are combusted to produce ash; and causing the ash to be directed to the first location to be reconstituted as molten slag.
Abstract:
A compression device for feeding a waste material to a reactor includes a waste material feed assembly having a hopper, a supply tube and a compression tube. Each of the supply and compression tubes includes feed-inlet and feed-outlet ends. A feed-discharge valve assembly is located between the feed-outlet end of the compression tube and the reactor. A feed auger-screw extends axially in the supply tube between the feed-inlet and feed-outlet ends thereof. A compression auger-screw extends axially in the compression tube between the feed-inlet and feed-outlet ends thereof. The compression tube is sloped downwardly towards the reactor to drain fluid from the waste material to the reactor and is oriented at generally right angle to the supply tube such that the feed-outlet end of the supply tube is adjacent to the feed-inlet end of the compression tube. A programmable logic controller is provided for controlling the rotational speed of the feed and compression auger-screws for selectively varying the compression of the waste material and for overcoming jamming conditions within either the supply tube or the compression tube.
Abstract:
An in-line grinder has been developed which can be configured to perform in a variety of applications through the use of an adjustable rotor/stator assembly, removable shear bar, and a variety of interchangeable stator-rotor configurations. A unique drive system utilizing a mechanical seal cartridge provides maximum sealing with a minimum of shaft deflection and run-out thereby improving performance. These improvements collectively allow the grinder to be configured for optimum sizing of solids to a predetermined particle size for a broad range of materials. It has been demonstrated that a class of in-line grinders such as that described herein is applicable for sizing drill cuttings for injection into a subsurface formation by way of an annular space formed in a wellbore. The cuttings are removed from the drilling fluid, conveyed to a shearing and grinding system that converts the cuttings into a viscous slurry with the addition of water and viscosity enhancing polymers. The system in its simplest form comprises a slurry tank, a pump, and the instant in-line grinder. The pump circulates the mixture of cuttings and water (sea water) between the slurry tank and the in-line grinder. The ground mixture leaving the in-line grinder is then routed to an injection pump for high pressure injection into the formation.
Abstract:
An animal carcass incineration process comprising the steps of: providing a large hopper with a large spring loaded trap door at the top, a series of stationary and rotating blades in the center and a second set of spring loaded doors below. The hopper features a double walled construction which serves to keep the blade drive gears and rollers away from the carcasses as they are being processed through the rotating blades. The carcass hopper blade assembly incorporates a slide out drawer allowing the entire unit to slide out for maintenance and cleaning. A ramp is provided that leads to the top of the hopper to allow a rendering truck to dump carcasses directly into the hopper. A large pipe is provided with an opening beneath the bottom of the hopper and includes a hydraulically driven auger for forcing the shredded carcasses upward along the pipe. A very hot exhaust gas pipe is vented into the auger pipe and is used for removing moisture from the carcass to be burned. Once the carcass remains have reached the top of the auger pipe they are dumped into an incinerator unit that is driven by a hot blower induced oil fire. Heavy smoke and ash from this first stage burning then enters a secondary incineration area that incorporates burning via natural gas. The remaining exhaust gases enter a multi-level filter to catch remaining particles.
Abstract:
A series of solids size reduction systems utilizing variable displacement rotary dispersion and in-line grinder apparatus. The systems include in-feed, and receiving and mixing systems for blending solids with a carrier fluid. The systems include force feeding of the solids and carrier fluids to the grinding apparatus as well as separation and recover of the carrier fluids for recycling. The systems further include pre-shredding and metal removal apparatus. Systems are also disclosed which provide for recovery of ferrous and nonferrous metals, separation of hi/low density solids and further provides for the palletizing of separation solids. Systems and processes are disclosed for the reduction of whole tires or strips and chips to granulated rubber, the portable processing of raw sugar cane, and the processing of drill cuttings for injecting into a well head.
Abstract:
A method for recovering energy from waste, which includes: a first waste trituration step; fermentation of the waste in the presence of air. The method allows to recover the energy produced by waste combustion with an efficiency that is at least 50% higher than methods used so far.