Abstract:
An apparatus and a process for detecting surface defects on moving long metallic products utilizing linear CCD cameras for effecting exposures at successive times t1, t2,t3 . . . Tn. A processing device calculates differences observed for each pixel or assemble of pixels at the successive times and any variations in the differences makes it possible to detect defects and the extent of the defects. The use of thresholds allows for reduction in the background noise and different orientations of the optical axis of the camera permit the detection of different types of defects.
Abstract:
A system for evaluating the head-up display aperture of a vehicle windshield with respect to established optical standards, independently of the projection system with which it is to be utilized. A fixture is provided for mounting a windshield in a predetermined position. An object plate having a series of accurately spaced parallel slits therethrough is positioned so that a light source positioned behind the object plate directs a series of narrow elongated light beams corresponding to the slits against the interior surface of the windshield within the display area. A line scan camera array system scans the display area and produces signals indicative of the apparent positions of the primary and secondary images of the beams reflected by the opposite surfaces of the windshield. The signals are transmitted to and stored within a computer system as a measured data base or map. An illuminated calibration plate identical to the object plate and positioned at the ideal virtual image plane of the windshield and camera system, is similarly scanned by the line scan camera array system in the absence of a windshield. The camera produces signals indicative of the positions of the lines and transmits them to the computer system for storage as a reference or calibration data base or map.
Abstract:
An apparatus and method for detection of an imperfect seal between a plurality of plastic sheets. A transparent heated seal bar is tightly applied against the plurality of plastic sheets with the heat producing a welding between the sheets. A light source is projected into the seal bar with reflection occurring back through the seal bar from the seal area producing an image. This image is then picked up by a camera and transmitted to a visual analyzing computer which compares the produced seal to an image of a perfect seal and if significant differences are noted the computer causes activation of an annunciator to make known the creation of the imperfect seal.
Abstract:
A method of and an apparatus for inspecting an end of an object for a defect by which not only a defect caused by deformation of an end of an object in a horizontal direction but also another defect caused by deformation in a vertical direction can be detected with a high degree of accuracy. Light from an end portion of an object is received by a pair of one- or two-dimensional image sensors and disposed at a predetermined angle relative to each other, and brightness outputs of individual picture elements of the image sensors are stored into memories. From the stored signals, a bright line produced by light from an edge of the object end portion is detected for each image sensor, and a position of the bright line is calculated as a digital amount from a number of picture elements for each image sensor. Then, the digital amounts are added and substracted between the image sensors. A defect is judged from results of the addition and subtraction.
Abstract:
A system for automatically inspecting the true position of cooling holes manufactured in hot section turbine blades and vanes. The system includes a computer controlled rotary tilt table for correctly positioning the blade or vane having the cooling holes, and computer controlled, a coordinate measuring machine for positioning a video camera in the X, Y, Z directions so that it can look straight into the selected cooling hole of the blade or vane. An image analyzer receives the image from the video camera, calculates the centroid of the image, and the host computer calculates and reports deviation between the actual or true position of the cooling hole and data relating to the correct position of the same. A touch probe is also provided with the coordinate measuring machine to verify the correct position of the blade or vane prior to imaging.
Abstract:
Defective or missing solder bumps (18) on a surface (13) of an article (10) such as a chip carrier are detected by first illuminating the surface with dark field illumination. Next, the image of the surface of the article is captured, typically by a television camera (30). The captured image is processed to detect defects by first creating a window (57) in the image about each group of solder bumps and then creating a bounding box (58) about each bump in each window. Each of a set of attributes, including: the number, size and location of the windows, the size location and number of boxes in each window, and the dimensions, shape and brightness of the image in each box, is measured. The value of each attribute is compared to a reference value, representing the value of the attribute when no defects are present. If the attribute differs by more than a predetermined tolerance for its reference value, than a particular defect is prevent. Verification of certain defects may be accomplished by repeating the above-described process using bright field illumination.
Abstract:
An engineered lighting system for use in an inspection system is comprised of an array of light emitting diodes. A specimen is brought into the viewing area, and a current pulse is provided to the diodes of the array to selectively flash all or a portion of the diodes of the array. Reflected light from the specimen is sensed and a digitized image is generated therefrom. An illumination level of the digitized image is adjustable, in whole or in part, by varying the effective lighting intensity of one or more of the diodes of the array during a flash period. The digitized image of the specimen is compared to data indicative of acceptability of the specimen, and acceptance or rejection of the specimen is decided on a basis of a comparison therebetween.
Abstract:
A method and apparatus for detecting through-hole voids in a multi-layer printed circuit board. The through-hole is formed with an electrical conductor for interconnecting wiring patterns of upper layers and wiring patterns of lower layers of the printed wiring board and is illuminated with a beam having a wavelength falling within a specified wavelength band capable of exciting an luminescent beam from a layer material. The layer material is exposed by a through-hole void in the through-hole of the printed wiring board. The luminescent beam excited by the illumination beam impinging upon the layer material by way of the through-hole void in the through-hole is focussed by means of a focussing optical system and a photoelectric converter. The photoelectric converter converts the luminescent beam into an electrical signal. The presence of a through-hole void is indicated by the electrical signal.
Abstract:
An inspection method and apparatus for searching a fabric in strip form to find lump type and void type flaws on both faces of the fabric. Strobes and image pickup elements are arranged at opposite sides of the fabric in transportation. The strobes at one side of the fabric are caused to emit light, and the image pickup elements at the same side detect light reflected by the fabric while the image pickup elements at the other side detect light passing through the fabric.