公开(公告)号：US12012048B2

公开(公告)日：2024-06-18

申请号：US17509332

申请日：2021-10-25

Applicant: ABC TECHNOLOGIES INC.

Inventor： Mosen Sepasi

IPC: B60R13/02 ,  B29C51/02 ,  B29C51/08 ,  B29C51/26 ,  B29C51/14 ,  B29K311/10 ,  B29L31/30

CPC classification number: B60R13/02 ,  B29C51/02 ,  B29C51/082 ,  B29C51/266 ,  B29C51/145 ,  B29C2791/001 ,  B29C2793/009 ,  B29K2311/10 ,  B29L2031/3008 ,  B29L2031/3014 ,  B29L2031/302 ,  B29L2031/3041

Abstract: A thermoformed article is disclosed that includes a self-supporting structural base layer, a covering applied to a first side of the base layer, and one or more secondary features co-injected upon a second side of the base layer. The covering and the secondary features of the thermoformed article are applied to the base layer during the same molding operation. Also disclosed is a process for forming a thermoformed article that includes placing a covering in a mold tool as a first layer, placing a self-supporting structural base layer in the mold tooling as a second layer, closing the mold tooling with the covering and base layer, and co-injecting upon a side of the base layer opposite to the covering one or more secondary features.

公开(公告)号：US20210138760A1

公开(公告)日：2021-05-13

申请号：US17096051

申请日：2020-11-12

Applicant: ABC TECHNOLOGIES INC.

Inventor： Mosen Sepasi ,  Aram Khosh Ettekal

IPC: B32B3/30 ,  B32B27/12 ,  B32B5/02 ,  B60R13/02

Abstract: Provided is a composite sandwich panel. The composite sandwich panel includes a core, a first thermoplastic layer applied to a first side of the core, and a second thermoplastic layer applied to a second side of the core. The core is provided in the form of a wave board formed from natural fiber. Also provided is a process for manufacturing a composite sandwich panel. The process comprises extruding a first and second thermoplastic layer into respective flat sheets, forming a consolidated natural fibrous mat, and molding the consolidated natural fibrous mat into a consolidated core having a predetermined geometry. The first and second thermoplastic layers, as well as the consolidated core are heated to a predetermined molding temperature. The heated consolidated core is placed between the heated first and second thermoplastic layers, and the assembly is molded in a molding press into a desired shape determined by product design intent.

公开(公告)号：US11926132B2

公开(公告)日：2024-03-12

申请号：US17096051

申请日：2020-11-12

Applicant: ABC TECHNOLOGIES INC.

Inventor： Mosen Sepasi ,  Aram Khosh Ettekal

IPC: B32B3/10 ,  B32B3/30 ,  B32B5/02 ,  B32B27/12 ,  B60R13/02

CPC classification number: B32B3/30 ,  B32B5/022 ,  B32B27/12 ,  B60R13/02 ,  B32B2262/106 ,  B32B2451/00 ,  B32B2605/003

Abstract: Provided is a composite sandwich panel. The composite sandwich panel includes a core, a first thermoplastic layer applied to a first side of the core, and a second thermoplastic layer applied to a second side of the core. The core is provided in the form of a wave board formed from natural fiber. Also provided is a process for manufacturing a composite sandwich panel. The process comprises extruding a first and second thermoplastic layer into respective flat sheets, forming a consolidated natural fibrous mat, and molding the consolidated natural fibrous mat into a consolidated core having a predetermined geometry. The first and second thermoplastic layers, as well as the consolidated core are heated to a predetermined molding temperature. The heated consolidated core is placed between the heated first and second thermoplastic layers, and the assembly is molded in a molding press into a desired shape determined by product design intent.