Abstract:
During manufacture, the components of a cathode ray tube must be protected against contaminants, such as dust, that will degrade performance of the completed tube. A protective tunnel, in which a contaminant-free environment can more easily be maintained, protects open cathode ray tube funnels that are moved between a coating station and a drying oven. Access doors may be provided to allow for cleaning and maintenance of the tunnel, as well as access to cathode ray tube funnels in the tunnel. A vacuum system may also be provided to clean airborne contaminants from the protective tunnel.
Abstract:
A pressure gauge or monitor is attached to a soldering iron so that the pressure with which the iron is being applied can be precisely monitored. Such a pressure monitor on a soldering iron can be used to monitor the pressure applied with the soldering iron when forming a solder electrode on an anti-reflective film of a cathode ray tube. This allows such electrodes to be consistently and optimally formed for grounding the anti-reflective film.
Abstract:
An insulating diaphragm can be disposed on the saddle of getter flash turntable or other fixture used to support a cathode ray tube during frit knocking with a high voltage. The diaphragm protects the integrity of the cathode ray tube by preventing arcing of the high voltage through the neck of the cathode ray tube and into the supporting saddle.
Abstract:
Heating or maintaining the temperature of a cathode ray tube that is waiting to undergo frit knocking has been discovered to substantially reduce the dangerous and harmful tendency of electrical arcing between the high-voltage probe and grounded band used in the frit knocking process. Any means or method of heating such a cathode ray tube including, but not limited to, placing the cathode ray tube in an oven or heating unit, or in a heated room or chamber produces beneficial results. Placing the cathode ray tube in an insulated envelope or blanket can also help. In particular, one or more heat packs that are heated in an oven and then brought into thermal contact with the cathode ray tube can be used to heat or maintain the temperature of the cathode ray tube.
Abstract:
An improved shaft is described with which a sponge saturated with carbon coating can be pushed through the narrow neck of a cathode ray tube funnel to fully coat the interior of the neck with the carbon coating. The improved shaft is made of a plastic composite material, for example. This improved shaft is much less expensive than previous stainless steel shafts and has enough flexibility that it is not easily bent when plunged into a funnel that is not properly aligned and centered under the shaft.
Abstract:
An insulating member is used on or with a high-voltage probe that applies a voltage to the anode of a cathode ray tube during manufacture of the tube. If there are flaws in the frit seal of the tube, the probe produces arcing through the flaw into a grounded, conductive band disposed around the exterior of the frit seal. The insulating member is placed between the high-voltage probe tip and the grounded band around the frit seal. Consequently, the insulating member prevents electrical arcing external to the cathode ray tube between the high-voltage probe and the grounded band. Such arcing would otherwise interfere with the testing of the frit seal and could possibly damage the test equipment.
Abstract:
A jig is used in place of a master Cathode Ray Tube (“CRT”) for calibrating a Stray Emissions Detection System (“SEDS”). Light Emitting Diodes (“LEDs”) are placed in the neck portion of a CRT, where the electron gun would normally be disposed, to form the test jig. These LEDs are activated during the calibration process to simulate the stray emissions that would be released through defects in a CRT. Because the number, pattern and light output of the LEDs can be controlled, and are not changed by the calibration procedure itself, the jig can be used to more reliably and effectively calibrate the SEDS for CRT manufacture.
Abstract:
When an installed electron gun has failed testing, the gun is cut out of the neck of the Cathode Ray Tube (“CRT”) without destroying or damaging any other portion of the CRT. A new neck is then formed on the tube which can be re-inserted into the production line and re-used. The reclaimed electron gun can then be analyzed and tested to determine the cause of its malfunction or test failure. In this way, minimal damage is done to the CRT in which the gun is originally installed and as much of that CRT as possible is salvaged for use in a completed unit.
Abstract:
A non-adhesive, conductive strip is used to provide an electrical ground path between a solder electrode on the anti-reflective film of a cathode ray tube and the reinforcement or heat shrinkage band on the tube. The conductive strip is preferably held in place on the cathode ray tube using a magnet or magnets. Consequently, because the conductive strip is held in place by magnets and is non-adhesive, it can be removed and replaced repeatedly during the testing of the solder electrodes and anti-reflective film without potentially damaging the solder electrode or degrading the performance of the conductive tape that is typically used as the ground path in a completed cathode ray tube.
Abstract:
A protective cover is placed over a rack of cathode ray tube components to prevent contamination of the components and/or moisture damage to the components. Some cathode ray tube components, particularly funnels, are stockpiled so that assembly lines can be kept running even if the supply of the component becomes temporarily exhausted. However, these stockpiled funnels must be protected while in storage. The protective cover described herein can be fastened in place around a rack or pallet containing a stockpile of funnels. The protective cover can also incorporate moisture-absorbent elements to prevent moisture damage to the stockpiled funnels.